Form No. 3392-616 Rev B Greensmaster® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. g005492 Figure 1 1.
Contents Adjusting the Throttle Control ........................... 38 Adjusting the Choke Control ............................. 38 Adjusting the Engine Speed.............................. 39 Replacing the Spark Plugs................................ 39 Fuel System Maintenance ................................... 40 Replacing the Fuel Filter ................................... 40 Inspecting the Fuel Lines and Connections.................................................. 40 Electrical System Maintenance .....
Safety properly. Do not operate unless they are functioning properly. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012 when 19.5 kg (43 lb) of ballast, the appropriate wheel weight kit, and guard kit are added to the rear wheel. Operation • Do not operate the engine in a confined space where dangerous carbon monoxide and other exhaust gasses can collect.
Rollover Protection System (ROPS) - Use and Maintenance • Keep the nozzle in contact with the rim of the fuel • The ROPS is an integral and effective safety • Do not use a nozzle lock open device. • If fuel is spilled on clothing, change clothing tank or container opening at all times until fueling is complete. device. Keep a folding ROPS in the raised and locked position and use the seat belt when operating the machine. immediately. • Never overfill fuel tank.
• Raise the cutting units when driving from one work • Use full width ramps for loading machine into • trailer or truck. Tie the machine down securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine. • • Toro Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the ANSI standards.
Sound Pressure Level lowering the cutting units and attachments to the ground. This unit has a sound pressure level at the operator’s ear of 82 dBA, which includes an Uncertainty Value (K) of 1 dBA. • Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed. • If the engine must be running to perform a Sound pressure level was determined according to the procedures outlined in EN ISO 5395:2013.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal121-9566c 121–9566 decal131-2007 131–2007 1. Read the Operator’s Manual. 7. Continuous variable setting 2. Failure/malfunction (Leak detector alarm test) 8. Fast 3. Off 9. Front and rear lights 4. Choke 5. On 10. Off 11. Front lights 6.
decal93-6686 93-6686 1. Hydraulic oil 2. Read the Operator's Manual. decal93-8062 93-8062 decal117-2718 1. To lock the parking brake, press the brake pedal and the parking brake lock. 117–2718 3. Parking brake lock 2. To unlock the parking brake, press the brake pedal. decal93-9051 93–9051 1. Read the Operator's Manual. decal121-2641 decal105-8306 121–2641 105–8306 1. Forward machine speeds 3. Slow-use for mowing 2. Fast-use for transport 4. Neutral-use for backlapping. 1.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery decal121-2640 121–2640 Replaces 121–2641 for CE. 1. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 4. Tipping hazard—do not drive across slopes greater than 15 degrees or down slopes greater than 15 degrees. 2. Thrown object hazard—keep bystanders a safe distance from the machine 5.
decal115-8156 115-8156 1. Reel height 3. 8 Blade cutting unit 5. 14 Blade cutting unit 7. Fast 2. 5 Blade cutting unit 4. 11 Blade cutting unit 6. Reel speed 8. Slow decal105-8305 105–8305 1. Lower and engage the reels. 2. Raise and disengage the reels. 3. Engine-stop 4. On 5. Engine-start decal115-8226 115-8226 1. Tipping hazard—read the Operator's manual; always wear a seat belt when operating, do not remove the rollover protection system (ROPS).
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Bolt (1/4 x 5/8 inch) Nut (1/4 inch) Bolt (1/2 x 1.75 inch) Bolt (1/2 x 1.5 inch) Washer Nut (1/2 inch) Bolt (#10 x 5/8 inch) Jam nut (#10) Cutting unit Grass basket Rear weight kit, 100-6441 (purchase separately) 2 2 2 6 1 8 1 1 3 3 Activate and charge the battery. Install the battery. Install the roll over protection system (ROPS).
1 Activating and Charging the Battery No Parts Required Procedure g001197 Use only electrolyte (1.265 specific gravity) to fill battery initially. Figure 4 1. Electrolyte WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. 4. Allow approximately 20 to 30 minutes for the electrolyte to soak into the plates.
WARNING WARNING Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor.
5. Place the terminal cover over the positive (+) battery post. 3 Installing the Roll Over Protection System (ROPS) Parts needed for this procedure: 2 Bolt (1/2 x 1.75 inch) 6 Bolt (1/2 x 1.5 inch) 1 Washer 8 Nut (1/2 inch) Procedure 1. Remove the screws, nuts, and washer supporting the jack pad on the right side of the machine. 2. Lower the ROPS frame (Figure 6) onto the mounting brackets, aligning the mounting holes. 3.
Be sure the basket lip is equidistant from the reel blades all across each reel. If the basket is too close to the reel, it is possible for the reel to contact the basket when the cutting unit is raised off of the ground. holders on the machine frame. Damage to the motors or hoses could result.
5 7 Adding Rear Ballast and Weight Kit Installing CE Decals Parts needed for this procedure: 1 Parts needed for this procedure: 1 19.5 kg (43 lb) 1 Rear weight kit, 100-6441 (purchase separately) Procedure Calcium chloride (purchase separately) If this machine will be used in the EU, affix the warning decal 121–2641 over warning decal (121–2640). Rear weight kit, 99-1645 (purchase separately if you have a 3-wheel drive kit installed) Procedure This unit complies with the ANSI B71.
Product Overview Controls Brake Pedal The brake pedal (Figure 11) actuates an automotive drum-type mechanical brake located at each traction wheel. g005105 Figure 12 Parking Brake Button Throttle Control Pressing the brake pedal to actuate the brake assembly, then pressing the small button indicated (Figure 11) will keep the brakes actuated for parking. Disengage it by pressing the brake pedal. Lock the parking brake before you leave the machine.
Hour Meter Functional Control Lever The hour meter (located on the left control panel) indicates the total hours the machine has operated. It starts to function whenever the key switch is rotated to On. The functional control lever (Figure 15) provides two traction selections plus a Neutral position. It is permissible to shift from mow to transport or transport to mow (not to neutral) while the machine is in motion. No damage will result.
Reel-Speed Control Use the reel-speed control (Figure 19) to adjust the speed of the reel. g005494 Figure 17 1. Steering-arm locking knob Fuel Shut-off Valve Close the fuel shut-off valve (Figure 18), under the fuel tank, when storing or transporting the machine on a truck or trailer. g005109 Figure 18 1. Fuel shut-off (under the fuel tank) Backlap Lever Use the backlap lever (Figure 19) in conjunction with the lower mow/raise control lever for backlapping the reels. g007385 Figure 19 1.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice. Overall Width w/reels 177 cm (69–3/4 inches) Overall Length 228.6 cm (90 inches) Overall Height 189 cm (74-1/2 inches) Overall Weight w/11–blade cutting units 583 kg (1,374 lb) Net Weight (dry) 493 kg (1,087 lb) Width of Cut 149.9 cm (59 inches) Wheel Tread 125.7 cm (49-1/2 inches) Wheel Base 119.
Full mark on the dipstick. Add the oil slowly and check the level often during this process. Do not overfill. DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Important: Check the oil level every 8 operating hours or daily. 5. Install the filler cap and dipstick firmly in place. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
Checking the Hydraulic-Fluid Level DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. The hydraulic-fluid reservoir is filled at the factory with approximately 32.2 L (8.5 U.S. gallons) of high quality hydraulic fluid. Check the level of the hydraulic fluid before the engine is first started and daily thereafter.
Checking the Tire Pressure gallons) of hydraulic oil. Order part no. 44-2500 from your authorized Toro distributor. This red dye is not recommended for use with biodegradable fluids. Use food coloring. The tires are over-inflated at the factory for shipping purposes. Reduce the pressure to the proper levels before starting the unit.
Starting the Engine this check. A fast throttle setting may not be required after the break-in period. Note: Inspect the area beneath the mowers to be certain they are clear of debris. Note: If oil leaks continue to appear, 1. Sit on the seat, lock the parking brake, disengage the raise/lower mow control and move the functional control lever to Neutral. 2. Remove your foot from the traction pedal and make sure the pedal is in the Neutral position. 3.
2. Sit on the seat, move the traction pedal to Neutral, move the functional control lever to Neutral, and engage the parking brake. Move the functional control lever to mow or transport and try to start the engine. The engine should not crank, which means that the interlock system is operating correctly. Correct the problem if it is not operating properly. 3. Sit on the seat, move the traction pedal to Neutral, move the functional control lever to Neutral, and engage the parking brake.
g005509 Figure 25 Leak Alert! 1. Float down switch closed Fluid level down 118–177 ml (4 to 6 ounces) g005510 Figure 26 1. Clean rod or screwdriver 3. Fluid level (warm) 3. Warning buzzer 2. Press down on switch 2. Warning buzzer Checking the System Operation 1. 2. With ignition switch in the On position, move the leak detector switch rearward and hold. After the one-second time delay elapses the alarm should sound. 4. Release the float. The alarm should stop sounding. 5.
decal115-8156 Figure 27 1. Reel height 5. 14 Blade cutting unit 2. 5 Blade cutting unit 6. Reel speed 3. 8 Blade cutting unit 7. Fast 4. 11 Blade cutting unit 8. Slow 4. g005115 Figure 29 To set the reel speed, rotate the knob (Figure 28) until the indicator arrows are in line with the number designating desired setting. 1. Alignment strip 3. Cut grass on right 2. Approximately 12.7 cm (5 inches) 4. Keep focal spot 1.8-3 m (6-10 ft) ahead of the machine.
the required timing necessary to minimize the cleanup mowing operation. 4. Overlap a minimal amount with the previous cut on return passes. Note: To assist in maintaining a straight line across the green and keep the machine an equal distance from the edge of the previous cut, establish an imaginary sight line approximately 1.8 to 3 m (6 to 10 ft) ahead of the machine to the edge of the uncut portion of the green (Figure 29 and Figure 30).
Operating the Leak Detector Loading the Machine The leak detector alarm may sound for one of the following reasons: • A leak of 118 to 177 ml (4 to 6 ounces) has occurred. • The oil level in the main reservoir is reduced by 118 to 177 ml (4 to 6 ounces) due to contraction of the oil by cooling. Use extreme caution when loading the machine onto a trailer or a truck.
Inspecting and Cleaning up after Mowing WARNING Loading a machine onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death. At the completion of the mowing operation, thoroughly wash the machine with a garden hose without a nozzle so excessive water pressure will not cause contamination and damage to the seals and bearings.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’smManual for additional maintenance procedures.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic oil level. Check the engine oil level. Clean the engine air cooling fins. Inspect the air filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Service Interval Chart decal121-9566c Figure 33 Pre-Maintenance Procedures 5. Reverse the procedure to install the seat. Jacking the Machine Removing the Seat CAUTION The seat may be removed to ease performing maintenance in the valve block area of the machine. 1. Unlatch and raise the seat. Secure with prop rod. 2. Disconnect the 2 wire harness connectors under the seat. 3. Lower the seat and remove the cotter pin securing the seat pivot rod to the frame (Figure 34).
Lubrication • Lift arm pivot (3) and pivot hinge (3) (Figure 38) Greasing the Machine Lubricate the grease fittings regularly with No. 2 general-purpose lithium-base grease. If the you operate the machine under normal conditions, lubricate all bearings and bushings after every 50 hours of operation.
• Lift cylinders (3) (Figure 41) g017145 Figure 44 g005123 Figure 41 To grease the machine, complete the following procedure: • Traction pedal (Figure 42) g020738 Figure 42 • Speed selector linkage (Figure 43 and Figure 44) g005514 Figure 43 36 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. 2. Pump grease into the bearing or bushing until the grease is visible. Wipe up excess grease. 3.
Engine Maintenance Servicing the Air Cleaner Service the air cleaner foam pre-cleaner after every 50 operating hours and the air cleaner cartridge after every 100 operating hours (more frequently when operating conditions are dusty or dirty). 1. Clean the cover thoroughly (Figure 45). g005126 Figure 46 1. Foam element g005125 5. When servicing the foam element, check the condition of the paper element. Clean it by gently tapping it on a flat surface or replace it if needed. 6.
Adjusting the Throttle Control Proper throttle operation is dependent upon proper adjustment of the throttle control. Before adjusting the carburetor, ensure that the throttle control is operating properly. 1. Loosen the cable clamp screw securing the cable to the engine (Figure 48). g005127 Figure 47 1. Drain plug 2. Oil filter 2. Remove the oil filter (Figure 47). Apply a light coat of clean oil to the new filter gasket. 3.
Adjusting the Engine Speed Replacing the Spark Plugs Important: Before the carburetor and speed control are adjusted, the throttle and choke controls must be adjusted properly. Replace the spark plugs after every 800 operating hours. The recommended air gap is 0.76 mm (0.030 inch) WARNING The correct spark plug to use is a Champion RC 14YC. The engine must be running during adjustment of the carburetor and speed control. Contact with moving parts or hot surfaces may cause personal injury.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Servicing the Battery An in-line filter is incorporated into the fuel line between the fuel tank and carburetor (Figure 51). Replace the filter every 800 hours or sooner if the fuel flow is restricted. Be sure the arrow on the filter is pointing away from the fuel tank. Properly maintain the battery electrolyte and keep the top of the battery clean. Store the machine in a cool place to prevent the battery from running down.
Drive System Maintenance positive (+) cable first, and coat the terminals with petroleum jelly. WARNING Adjusting the Transmission for Neutral CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. If the machine creeps when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted. 1.
eccentric and the adjustment (Figure 53). Verify the adjustment with the throttle in the Slow and Fast position. D. From each side of the bulkhead, tighten the locknuts evenly, securing the traction cable to the bulkhead (Figure 53). Do not twist the cable. Note: If cable tension exists when the functional control lever is in neutral, the machine may creep when the lever is moved to the Mow or Transport position. g005520 Figure 54 Adjusting the Transport Speed 1.
Brake Maintenance 7. Adjusting the Brakes A brake adjustment rod is located on each side of the machine so that the brakes can be equally adjusted. Adjust the brakes as follows: 1. While moving forward in transport speed, press the brake pedal; both wheels should lock equally. CAUTION Testing the brakes in a confined area where others are present could cause injury. Always check the brakes in a wide, open-spaced, flat area which is free of other persons and obstructions before and after adjustment. 2.
Adjusting the Lift Cylinders Controls System Maintenance To regulate the height of the front cutting units when in the raised (transport) position, you can adjust the front lift cylinders. Adjusting the Cutting Unit Lift/Drop The cutting unit lift/drop circuit is equipped with a flow control valve (Figure 57). This valve is preset at the factory at approximately 3 turns open, but an adjustment may be required to compensate for differences in hydraulic oil temperatures, mowing speeds, etc.
Hydraulic System Maintenance 5. Note: If the leak detector alarm sounds, turn the key off and wait a few minutes for the oil level to equalize in the tanks. Recheck the fluid level and add oil, if required. Changing the Hydraulic Oil and Filter Checking the Hydraulic Lines and Hoses Change the hydraulic oil after every 800 operating hours. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed.
Cutting Unit Maintenance 7. Backlapping the Cutting Units With the mow/transport lever in the neutral position, move the lower mow/lift control forward to start the backlapping operation on the designated reels. 8. Apply lapping compound with a long handle brush. Never use a short handled brush. 9. If the reels stall or become erratic while backlapping, select a higher reel speed setting until the speed stabilizes, then return the reel speed to setting 1 or to your desired speed.
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. Use a rust preventive on bedknives and reel blades. Grease and oil all lubrication points; refer to Greasing the Machine (page 35). 2. Block up the wheels to remove any weight on the tires. 3.
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International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
