Form No. 3414-523 Rev B Greensmaster® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 400000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. g005492 Figure 1 1.
Contents Drive System Maintenance .................................. 34 Checking the Tire Pressure............................... 34 Checking the Torque of the Wheel Nuts .............................................................. 34 Adjusting the Transmission for Neutral.............. 34 Adjusting the Transport Speed.......................... 35 Adjusting the Mowing Speed ............................ 35 Brake Maintenance ............................................. 36 Adjusting the Brakes.............
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012 and meets these standards when you add the appropriate weight kit, ballast, CE decals, and guard kit. • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. • Keep children out of the operating area. Never allow children to operate the machine.
decal131-2007 131-2007 1. Read the Operator’s Manual. 7. Continuous-variable setting 2. Failure/malfunction (Leak detector alarm test) 8. Fast 3. Off 9. Front and rear lights 4. Choke 10. Lights off 5. On 11. Front lights 6. Slow decal93-6686 93-6686 1. Hydraulic fluid 2. Read the Operator's Manual. decal105-8306 105-8306 decal117-2718 117–2718 decal93-9051 93-9051 1. Read the Operator's Manual. 5 1. Forward machine speeds 3. Slow—use for mowing 2. Fast—use for transport 4.
decal104-7729 104-7729 1. Warning—read the instructions before servicing or performing maintenance. 2. Cutting/dismemberment hazard; hand or foot—shut off the engine and wait for moving parts to stop. decal93-8062 93-8062 1. To lock the parking brake, 3. Parking-brake lock press the brake pedal, and the parking-brake lock. 2. To unlock the parking brake, press the brake pedal. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6.
decal115-8156 115-8156 1. Reel height 3. 8–Blade cutting unit 5. 14–Blade cutting unit 7. Fast 2. 5–Blade cutting unit 4. 11–Blade cutting unit 6. Reel speed 8. Slow decal105-8305 105-8305 1. Lower and engage the reels. 2. Raise and disengage the reels. 3. Engine—shut off 4. On 5. Engine—start decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; always wear a seat belt when operating; do not remove the rollover protection system (ROPS).
decal133-2339 133-2339 Replaces Decal 133-2338 for CE Machines 1. Warning—read the Operator’s Manual; do not operate this machine unless you are trained. 4. Tipping hazard—do not drive across or down slopes greater than 15 degrees. 2. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6. Warning—lock the parking brake, shut off the engine, and remove the ignition key before leaving the machine. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 No parts required – Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) Bolt (1/2 x 1-3/4 inches) Bolt (1/2 x 1-1/2 inches) Nut (1/2 inch) Cutting unit Grass basket 2 2 2 6 8 3 3 No parts required – Rear Weight Kit (Part No. 100-6441)—purchase separately 19.5 kg (43 lb) of calcium chloride (purchase separately) Rear Weight Kit (Part No.
1 Activating and Charging the Battery No Parts Required Procedure g032705 Use only electrolyte (1.265 specific gravity) to fill battery initially. Figure 4 1. Electrolyte WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. 4. Allow approximately 20 to 30 minutes for the electrolyte to soak into the plates.
WARNING WARNING Battery terminals or metal tools could short against metal tractor components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor.
5. Install the battery clamp and washers and secure them with wing nuts (Figure 5). 6. Place the terminal cover over the positive (+) battery post. 3 5. Secure the right side of the roll bar and the previously removed jack pad to the mounting bracket with 2 bolts (1/2 x 1-1/2 inches)), 2 bolts (1/2 x 1-3/4 inches), and locknuts as illustrated in Figure 6. 6. Torque the fasteners to 91 to 115 N∙m (67 to 85 ft-lb).
g005101 Figure 7 1. Lift arm 2. Lift hook g020795 Figure 9 3. Slide the sleeve back on the ball joint receiver and hook the receiver onto the cutting unit ball stud. Release the sleeve so that it slides over the stud and locks the assemblies together (Figure 8). 1. Pull arm 3. Ball joint 2. Jam nut 6. Ensure that there is approximately 13 mm (1/2 inch) of threads exposed on each reel drive motor mounting bolt (Figure 10). g020794 Figure 8 1. Pull frame 2. Pull arm 4. 3.
5 6 Marking the Outer Grass Baskets Adding Rear Ballast and Weight Kit No Parts Required Parts needed for this procedure: Procedure 1 Rear Weight Kit (Part No. 100-6441)—purchase separately To assist in aligning the machine for successive cutting passes, do the following procedure to the No. 2 and No. 3 cutting unit baskets: 1 19.5 kg (43 lb) of calcium chloride (purchase separately) 1 Rear Weight Kit (Part No. 99-1645)—purchase separately if you have a 3-Wheel Drive Kit installed 1.
Product Overview 8 Installing CE Decals EU Only Parts needed for this procedure: 1 Warning decal (Part No. 133-2339) 1 Production year decal Procedure If this machine will be used in the EU, affix the warning decal (Part No. 133-2339) over the warning decal (Part No. 133-2338). Apply the production year decal next to the regulatory decal. g213344 Figure 12 9 1. Engine Reducing the Tire Pressure 5. Steering wheel 2. Control panel 6. Traction pedal 3. Roll bar 4. Seat 7. Footrest 8.
g032582 Figure 15 1. Throttle lever 2. Choke lever 3. Light-switch position g032580 Figure 13 1. Traction pedal 4. Leak-detector test switch 5. Hour meter 3. Parking-brake tab 2. Brake pedal Choke Lever To start a cold engine, close the carburetor choke by pushing the choke lever forward (Figure 15) to the CLOSED position. After the engine starts, regulate the choke lever to keep the engine running smoothly. As soon as possible, open the choke by pulling the lever rearward to the OPEN position.
Raise/Lower Mow Control Moving the control (Figure 17) forward during operation lowers the cutting units and starts the reels. Pull back the control to stop the reels and raise the cutting units. During operation, pull back the control momentarily and release it if you need to stop the reels; start the reels again by moving the control forward. g005505 Figure 18 1.
Backlap Lever Attachments/Accessories Use the backlap lever (Figure 21) with the raise/lower mow control lever and the reel speed control for backlapping the reels. A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.
Operation – Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains more than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol).
• Check the hydraulic-fluid level—refer to Checking • • cut (unless you can adjust it from the operating position). the Hydraulic-Fluid Level (page 38). Check the reel-to-bedknife contact—refer to Checking the Reel-to-Bedknife Contact (page 42). Check the tire pressure—refer to Checking the Tire Pressure (page 34). • Never run an engine in an area where exhaust gasses are enclosed. • Never leave a running machine unattended.
Breaking in the Machine Refer to the engine manual supplied with the machine for oil change and maintenance procedures recommended during the break-in period. D. Lock the parking brake and shut off the engine. E. Check the lip of each basket to ensure it is not in contact with the reel during operation. If you see signs of contact, adjust the pull arms; refer to 4 Installing the Cutting Units (page 12). Only 8 hours of mowing operation is required for the break-in period.
possible injury to the operator or damage to the machine. 8. Start the engine. 9. Release the parking brake, move the functional control lever to the MOW position, and rise from the seat. The safety-interlock system prevents the engine from starting unless: • The traction pedal is in the NEUTRAL position. • The functional-control lever is in the NEUTRAL position. The engine should shut off, which means that the interlock system is operating correctly.
3. Actuate the raise/lower mow lever as the front edges of the grass baskets cross the outer edge of the green. Note: This procedure drops the cutting units to the turf and starts the reels. Important: The No. 1 cutting unit reel is delayed; therefore, you should practice to gain the required timing necessary to minimize the cleanup mowing operation. 4. Overlap a minimal amount with the previous cut on return passes.
Hauling the Machine Note: Heavy wet clippings place an undue strain on the baskets and add unnecessary weight to the machine, thereby increasing the load on the engine, hydraulic system, brakes, etc. • Use care when loading or unloading the machine into a trailer or a truck. • Use full-width ramps for loading the machine into a trailer or a truck. After Operation Safety • Tie the machine down securely using straps, chains, cable, or ropes.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
Maintenance Service Interval Every 800 hours Every 2 years Maintenance Procedure • • • • • Replace the spark plugs. Replace the fuel filter. (Sooner if the fuel flow is restricted) Change the hydraulic fluid, filter, and tank breather. Check the engine speed (at idle and full throttle). Check the valve clearance. • Check the fuel lines and connections. • Replace moving hoses.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. Check the engine-oil level. Clean the engine-air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Pre-Maintenance Procedures Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: g005497 – Park the machine on a level surface. Figure 25 – Move the throttle switch to the low-idle position. 1. Roll pin 2. Seat-pivot rod – Disengage the cutting units. – Lower the cutting units. 4. Slide the seat-pivot rod to the left side, slide the seat forward, and lift the seat out. 5. Reverse the procedure to install the seat.
Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure 29) Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease.
• Lift cylinders (3) (Figure 32) g017145 Figure 35 g005123 Figure 32 To grease the machine, complete the following procedure: • Traction pedal (Figure 33) g032715 Figure 33 • Speed-selector linkage (Figure 34 and Figure 35) g005514 Figure 34 30 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. 2. Pump grease into the bearing or bushing until the grease is visible. Wipe up excess grease. 3.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). g005126 Figure 37 1. Foam element Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. 2. Paper element 5.
4. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. 5. Add oil to the crankcase; refer to Checking the Engine Oil (page 31). 6. Dispose of the oil filter and used oil properly. Replacing the Spark Plugs Service Interval: Every 800 hours The recommended air gap is 0.76 mm (0.030 inch) g017134 Figure 38 1. Dipstick The correct spark plug to use is a Champion RC 14YC. 2. Filler cap 3.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 800 hours (Sooner if the fuel flow is restricted) • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. An in-line filter is incorporated into the fuel line between the fuel tank and carburetor (Figure 41).
Drive System Maintenance Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution. Flush the top surface with water after cleaning it. Do not remove the fill caps while cleaning the battery. Checking the Tire Pressure Ensure that the battery cables are tight on the terminals to provide good electrical contact.
to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease the transport speed. To obtain the maximum-transport speed, put the functional control lever in the TRANSPORT position and press down on the traction pedal. If the pedal contacts the stop (Figure 44) before you feel tension on the cable, perform the following adjustment procedure: g016466 Figure 43 1. Traction cable 2. Bulkhead 3. Jam nuts 4. Eccentric 5.
Brake Maintenance Adjusting the Brakes A brake adjustment rod is located on each side of the machine so that you can adjust the brakes equally. 1. While moving forward in transport speed, press the brake pedal; both wheels should lock equally. CAUTION Testing the brakes in a confined area where others are present could cause injury. g032584 Figure 45 1. Trunnion bolt 2. Jam nut 2. Rotate the trunnion bolt counterclockwise to increase the mowing speed and clockwise to decrease it. 3.
Controls System Maintenance Adjusting the Cutting Unit Lift/Drop The cutting unit lift/drop circuit comes with a flow-control valve (Figure 47). This valve is preset at the factory at approximately 3 turns open, but you may need to adjust it to compensate for differences in hydraulic fluid temperatures, mowing speeds, etc. Note: Allow the hydraulic fluid to reach full operating temperature before adjusting the flow-control valve. 1.
Hydraulic System Maintenance Viscosity Index ASTM D2270 140 to 160 Pour Point, ASTM D97 -34° F to -49° F Industry Specifications: Vickers I-286-S (Quality Level), Vickers M-2950-S (Quality Level), Denison HF-0 Hydraulic System Safety • Ensure that all hydraulic-fluid hoses and • • • • Important: The ISO VG 46 Multigrade fluid has been found to offer optimal performance in a wide range of temperature conditions.
Important: To prevent system contamination, clean the top of the hydraulic fluid containers before puncturing them. Ensure that the pour spout and funnel are clean. Note: Do not mix oils. 4. Install the cap. Note: Make a close visual inspection of the hydraulic components. Inspect them for leaks, loose fasteners, missing parts, improperly routed lines, etc. Make any corrections necessary. g005518 Figure 49 1.
Checking the Hydraulic Lines and Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid. g005507 Figure 50 Before Starting (fluid cold) • Use cardboard or paper to find hydraulic leaks. 1.
g005509 Figure 52 Leak Alert! 1. Float-down switch closed Fluid level down 118 to 177 ml (4 to 6 oz) g005510 Figure 53 1. Clean rod or screwdriver 3. Fluid level (warm) 3. Warning buzzer 2. Press down on switch 2. Warning buzzer Checking the System Operation 1. 2. With ignition switch in the ON position, move the leak detector switch rearward and hold. After the 1-second delay elapses, the alarm should sound. 3.
Cutting Unit Maintenance Cutting Unit Safety A worn or damaged blade or bed-knife can break, and a piece could be thrown at you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bed-knives periodically for excessive wear or damage. • Use care when checking the blades. Wear gloves and use caution when servicing them. Only replace or backlap the blades and bed-knives; never straighten or weld them.
3. Make initial reel to bedknife adjustments appropriate for backlapping on all cutting units which are to be backlapped; refer to the Cutting Unit Operator's Manual. 4. Rotate the backlap lever to the R position (Figure 56). the cutting units will not raise or function properly. g007385 Figure 56 1. Backlap lever 2. Reel speed control 5. Rotate the reel-speed control to setting 1 (Figure 56). 6. Start the engine and run at low idle speed.
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. Use a rust preventive on bedknives and reel blades. Grease and oil all lubrication points; refer to Greasing the Machine (page 29). 2. Block up the wheels to remove any weight on the tires. 3.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
