Form No. 3417-532 Rev A Greensmaster® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 401287377 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. g005492 Figure 1 1.
Contents Drive System Maintenance .................................. 34 Checking the Tire Pressure............................... 34 Checking the Torque of the Wheel Nuts .............................................................. 34 Adjusting the Transmission for Neutral.............. 34 Adjusting the Transport Speed.......................... 35 Adjusting the Mowing Speed ............................ 36 Brake Maintenance ............................................. 36 Adjusting the Brakes.............
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2017 and meets these standards when you add the appropriate weight kit, ballast, CE decals, and guard kit. • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. • Keep children out of the operating area. Never allow children to operate the machine.
decal131-2007 131-2007 1. Read the Operator’s Manual. 7. Continuous-variable setting 2. Failure/malfunction (Leak detector alarm test) 8. Fast 3. Off 9. Front and rear lights 4. Choke 10. Lights off 5. On 11. Front lights 6. Slow decal93-6686 93-6686 1. Hydraulic fluid 2. Read the Operator's Manual. decal105-8306 105-8306 decal117-2718 117–2718 decal93-9051 93-9051 1. Read the Operator's Manual. 5 1. Forward machine speeds 3. Slow—use for mowing 2. Fast—use for transport 4.
decal93-8062 93-8062 1. To lock the parking brake, 3. Parking-brake lock press the brake pedal, and the parking-brake lock. decal133-2339 133-2339 Replaces Decal 133-2338 for CE Machines 2. To unlock the parking brake, press the brake pedal. 1. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 4. Tipping hazard—do not drive across or down slopes greater than 15 degrees. 2. Warning—wear hearing protection. 5.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10.
decal105-8305 105-8305 1. Lower and engage the reels. 2. Raise and disengage the reels. 3. Engine—shut off 4. On 5. Engine—start decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; always wear a seat belt when operating; do not remove the rollover protection system (ROPS).
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 No parts required – Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) Bolt (1/2 x 1-3/4 inches) Bolt (1/2 x 1-1/2 inches) Nut (1/2 inch) Cutting unit Grass basket 2 2 2 6 8 3 3 No parts required – Rear Weight Kit (Part No. 100-6441)—purchase separately 19.5 kg (43 lb) of calcium chloride (purchase separately) Rear Weight Kit (Part No.
1 Activating and Charging the Battery No Parts Required Procedure g032705 Use only electrolyte (1.265 specific gravity) to fill battery initially. Figure 4 1. Electrolyte WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. 4. Allow approximately 20 to 30 minutes for the electrolyte to soak into the plates.
2 Installing the Battery Parts needed for this procedure: 2 Carriage bolt (5/16 x 3/4 inch) 2 Nut (5/16 inch) Procedure 1. 2. g032706 Figure 5 Mount the battery with the battery terminals toward the front of the machine. Connect the positive battery cable (red) from the starter solenoid to the positive post (+) of the battery (Figure 5). Secure it with a carriage bolt and nut. 1. Negative (-) 3. Battery clamp 2. Positive (+) 4. Wing nut 3.
6. 3 Torque the fasteners to 91 to 115 N∙m (67 to 85 ft-lb). WARNING Installing the Roll Bar Failure to wear the seat belt while operating the vehicle can result in you being thrown from the seat and injured during a rollover accident. Parts needed for this procedure: 2 Bolt (1/2 x 1-3/4 inches) 6 Bolt (1/2 x 1-1/2 inches) 8 Nut (1/2 inch) Always use the seat belt. 4 Procedure 1. Remove the screws and nuts supporting the jack pad on the right side of the machine. 2.
the stud and locks the assemblies together (Figure 8). g005103 Figure 10 g020794 Figure 8 1. Pull frame 2. Pull arm 4. 1. Drive motor 3. Ball stud Mount the baskets on the pull frames, loosen the jam nuts on the pull arms, and adjust the ball sockets until there is 6 to 13 mm (1/4 to 1/2 inch) clearance between the lip of the basket and the reel blades. Note: This prevents the basket from tipping the 7. Coat the spline shaft of the motor with clean grease. 8.
7 Installing CE Decals EU Only Parts needed for this procedure: 1 Warning decal (Part No. 133-2339) 1 Production year decal Procedure g005115 If this machine will be used in the EU, affix the warning decal (Part No. 133-2339) over the warning decal (Part No. 133-2338). Apply the production year decal next to the regulatory decal. Figure 11 1. Alignment strip 3. Cut grass on right 2. Approximately 12.7 cm (5 inches) 4. Keep focal spot 1.8 to 3 m (6 to 10 ft) ahead of the machine.
Product Overview 10 Installing the CE Guard Kit EU Only Parts needed for this procedure: 1 CE Guard Kit (Model No. 04440—purchase separately) Procedure This machine complies with EN ISO 5395:2013 when you equip it with the CE Guard Kit (Model No. 04440). g213344 Figure 12 1. Engine 5. Steering wheel 2. Control panel 6. Traction pedal 3. Roll bar 4. Seat 7. Footrest 8.
g032582 Figure 15 1. Throttle lever 2. Choke lever 3. Light-switch position g032580 Figure 13 1. Traction pedal 4. Leak-detector test switch 5. Hour meter 3. Parking-brake tab 2. Brake pedal Choke Lever To start a cold engine, close the carburetor choke by pushing the choke lever forward (Figure 15) to the CLOSED position. After the engine starts, regulate the choke lever to keep the engine running smoothly. As soon as possible, open the choke by pulling the lever rearward to the OPEN position.
Raise/Lower Mow Control Moving the control (Figure 17) forward during operation lowers the cutting units and starts the reels. Pull back the control to stop the reels and raise the cutting units. During operation, pull back the control momentarily and release it if you need to stop the reels; start the reels again by moving the control forward. g005505 Figure 18 1.
Backlap Lever Attachments/Accessories Use the backlap lever (Figure 21) with the raise/lower mow control lever and the reel speed control for backlapping the reels. A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.
Operation – Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains more than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol).
• Check the hydraulic-fluid level—refer to Checking • • the Hydraulic-Fluid Level (page 38). Check the reel-to-bedknife contact—refer to Checking the Reel-to-Bedknife Contact (page 42). Check the tire pressure—refer to Checking the Tire Pressure (page 34). • • • During Operation Safety General Safety • The owner/operator can prevent and is responsible • • • • • • • • • • • • • • for accidents that may cause personal injury or property damage.
• Watch for holes, ruts, bumps, rocks, or other • • • • • • hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Choose a low ground speed so you will not have to stop or shift while on a slope. A rollover can occur before the tires lose traction. Avoid operating the machine on wet grass. Tires may lose traction; regardless if the brakes are available and functioning. Avoid starting, stopping, or turning the machine on a slope.
Checking the Safety-Interlock System 5. CAUTION If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. 6. The engine should shut off, which means that the interlock system is operating correctly. 7.
short of a turn as possible except during warmer weather when a wider arc minimizes the turf bruising. Inspect the green for debris, remove the flag from the cup, and determine the best direction to mow. Base the direction to mow on the previous mowing direction. Always mow in an alternate pattern from the previous mowing so that the grass blades are less apt to lay down and therefore be difficult to trap between the reel blades and the bedknife. 1.
11. sharpness. Also, lubricate the brake-shaft assembly with SAE 30 oil or spray lubricant to deter corrosion and help keep the machine performing satisfactorily during the next mowing operation. Empty the grass baskets of all clippings before transporting to the next green. Note: Heavy wet clippings place an undue strain on the baskets and add unnecessary weight to the machine, thereby increasing the load on the engine, hydraulic system, brakes, etc.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
Maintenance Service Interval Every 800 hours Every 2 years Maintenance Procedure • • • • • Replace the spark plugs. Replace the fuel filter. (Sooner if the fuel flow is restricted) Change the hydraulic fluid, filter, and tank breather. Check the engine speed (at idle and full throttle). Check the valve clearance. • Check the fuel lines and connections. • Replace moving hoses.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. Check the engine-oil level. Clean the engine-air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Pre-Maintenance Procedures Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: g005497 – Park the machine on a level surface. Figure 25 – Move the throttle switch to the low-idle position. 1. Roll pin 2. Seat-pivot rod – Disengage the cutting units. – Lower the cutting units. 4. Slide the seat-pivot rod to the left side, slide the seat forward, and lift the seat out. 5. Reverse the procedure to install the seat.
Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure 29) Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease.
• Lift cylinders (3) (Figure 32) g017145 Figure 35 g005123 Figure 32 To grease the machine, complete the following procedure: • Traction pedal (Figure 33) g032715 Figure 33 • Speed-selector linkage (Figure 34 and Figure 35) g005514 Figure 34 30 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. 2. Pump grease into the bearing or bushing until the grease is visible. Wipe up excess grease. 3.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). g005126 Figure 37 1. Foam element Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. 2. Paper element 5.
4. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. 5. Add oil to the crankcase; refer to Servicing the Engine Oil (page 31). 6. Dispose of the oil filter and used oil properly. Replacing the Spark Plugs Service Interval: Every 800 hours The recommended air gap is 0.76 mm (0.030 inch) g017134 Figure 38 1. Dipstick The correct spark plug to use is a Champion RC 14YC. 2. Filler cap 3.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 800 hours (Sooner if the fuel flow is restricted) • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. An in-line filter is incorporated into the fuel line between the fuel tank and carburetor (Figure 41).
Drive System Maintenance Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution. Flush the top surface with water after cleaning it. Do not remove the fill caps while cleaning the battery. Checking the Tire Pressure Ensure that the battery cables are tight on the terminals to provide good electrical contact.
to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease the transport speed. To obtain the maximum-transport speed, put the functional control lever in the TRANSPORT position and press down on the traction pedal. If the pedal contacts the stop (Figure 44) before you feel tension on the cable, perform the following adjustment procedure: g016466 Figure 43 1. Traction cable 2. Bulkhead 3. Jam nuts 4. Eccentric 5.
Brake Maintenance Adjusting the Mowing Speed Adjusting the Brakes Factory setting: 6.1 km/h (3.8 mph) 1. A brake adjustment rod is located on each side of the machine so that you can adjust the brakes equally. 1. While moving forward in transport speed, press the brake pedal; both wheels should lock equally. Loosen the jam nut on the trunnion bolt on the side of the traction pedal (Figure 45). CAUTION Testing the brakes in a confined area where others are present could cause injury.
Adjusting the Lift Cylinders Controls System Maintenance To regulate the height of the front-cutting units when in the raised (transport) position, you can adjust the front-lift cylinders. Adjusting the Cutting Unit Lift/Drop The cutting unit lift/drop circuit comes with a flow-control valve (Figure 47). This valve is preset at the factory at approximately 3 turns open, but you may need to adjust it to compensate for differences in hydraulic fluid temperatures, mowing speeds, etc.
Hydraulic System Maintenance Viscosity Index ASTM D2270 140 to 160 Pour Point, ASTM D97 -34° F to -49° F Industry Specifications: Vickers I-286-S (Quality Level), Vickers M-2950-S (Quality Level), Denison HF-0 Hydraulic System Safety • Ensure that all hydraulic-fluid hoses and • • • • Important: The ISO VG 46 Multigrade fluid has been found to offer optimal performance in a wide range of temperature conditions.
6. top of the machine (Figure 48) and proceed to step 3. Install the cap. Note: Make a close visual inspection of the hydraulic components. Inspect them for leaks, loose fasteners, missing parts, improperly routed lines, etc. Make any corrections necessary. Changing the Hydraulic Fluid and Filter Service Interval: After the first 50 hours g221413 Figure 48 1. Sight window Every 800 hours 3. Dipstick If the fluid becomes contaminated, have your Toro distributor flush the system.
Checking the Hydraulic Lines and Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid. g228674 Figure 51 Before Starting (fluid cold) • Use cardboard or paper to find hydraulic leaks. 1.
g228675 Figure 54 g228673 Figure 53 Leak Alert! 1. Float-down switch closed Fluid level down 118 to 177 ml (4 to 6 oz) 1. Clean rod or screwdriver 3. Warning buzzer 2. Press down on switch 3. Fluid level (warm) 4. Release the float; the alarm should stop sounding. 5. Install the hydraulic-tank cap. 6. Move the ignition switch to the OFF position. 2. Warning buzzer Checking the System Operation 1. 2. With ignition switch in the ON position, move the leak detector switch rearward and hold.
Cutting Unit Maintenance Cutting Unit Safety A worn or damaged blade or bed-knife can break, and a piece could be thrown at you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bed-knives periodically for excessive wear or damage. • Use care when checking the blades. Wear gloves and use caution when servicing them. Only replace or backlap the blades and bed-knives; never straighten or weld them.
Backlapping the Reels the reel speed to setting 1 or to your desired speed. • To make an adjustment to the cutting units WARNING while backlapping, turn the reels off by moving the raise/lower mow control rearward and shut off the engine. After completing adjustments, repeat steps 4 through 8. Contact with the reels or other moving parts can result in personal injury. • Keep your hands and clothing away from the reels or other moving parts. 9.
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. Use a rust preventive on bedknives and reel blades. Grease and oil all lubrication points; refer to Greasing the Machine (page 29). 2. Block up the wheels to remove any weight on the tires. 3.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
