FORM NO. 3321-319 Rev A MODEL NO. 04380—80001 & UP ® OPERATOR’S MANUAL GREENSMASTER® 3200 To understand this product, and for safety and optimum performance, read this manual before starting operation. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol.
FOREWORD This operator's manual has instructions on safety, proper set-up and operation, adjustments and maintenance. Therefore, anyone involved with the product, including the operator, should read and understand this manual. This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety message that follows. For complete safety instructions, read pages 3–5.
Safety Instructions Training • Store fuel in containers specifically designed for this purpose. 1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. • Refuel outdoors only and do not smoke while refueling. 2. Never allow children or people unfamiliar with these instructions to use the lawn mower. Local regulations may restrict the age of the operator. • Add fuel before starting the engine.
Safety Instructions • never mow across the face of the slope, unless the lawn mower is designed for this purpose. lawn mower; • 6. Use care when pulling loads or using heavy equipment. • Use only approved drawbar hitch points. • Limit loads to those you can safely control. • Do not turn sharply. Use care when reversing. • Use counterweight(s) or wheel weights when suggested in the instruction handbook. 7. Watch out for traffic when crossing or near roadways. 15.
Safety Instructions Vibration Levels This unit has a vibration level of 2.5 m/s2 at the posterior, based on measurements of identical machines per ISO 5349 procedures. This unit does not exceed a vibration level of 0.5 m/s2 at the posterior based on measurements of identical machines per ISO 2631 procedures.
Symbol Glossary Caustic liquids, Poisonous Electrical shock, chemical burns to fumes or toxic electrocution fingers or hand gases, asphyxiation Crushing of whole body, applied from above Explosion Shut off engine & remove key before performing maintenance or repair work 6 High pressure High pressure Crushing of Crushing of spray, erosion of spray, erosion of fingers or hand, toes or foot, force flesh flesh force applied from applied from above above Crushing of Crushing of fingers Crushing of leg, Cr
Safety Instructions Eye protection must be worn Head protection Hearing Caution, toxic must be worn protection must risk be worn First aid Fire, open light & smoking prohibited Hydraulic system Brake system Coolant (water) Intake air Exhaust gas Pressure Level indicator Liquid level Filter Temperature Failure/ Malfunction On/start Off/stop Engage Disengage Attachment lower Attachment raise Spacing distance Snow thrower, collector auger Plus/increase/ Minus/decrease/ positive polarity n
Symbol Glossary, continued Engine coolant pressure Engine coolant f Engine ilter lubricating oil pressure Engine failure/ malfunction Engine rotational Choke speed/frequency Engine intake/ Engine intake/ combustion air combustion air pressure Engine intake/ air filter Engine start Engine stop n/min Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil (low temperature pressure temperature start aid) NH L F RP Transmission Clutch failure/malfunction Neutral High
Specifications Configuration: Tricycle vehicle with two front wheels providing drive and one rear wheel providing steering. The operator sits in the center over the #1 cutting unit with the #2 and #3 cutting units in front of the vehicle. Certification: Certified to meet ANSI specification B7 1.4-1 990 and European CE standards. Engine: Briggs & Stratton/Daihatsu, three cylinder, water-cooled gasoline engine. 697cc. Full-pressure 13.4 kW 18 @ s800 rpm.
Specifications Interlocks: The traction pedal locks when the functional control lever is in neutral. Engine cranking requires the functional control lever in neutral, operator does not have to be in seat. The engine will shut off if operator leaves seat without the functional control lever in neutral. Reels turning forward requires the operator on the seat, the functional control lever in mow and raise/lower/mow control momentarily engaged.
Before Operating CHECK THE ENGINE OIL (Fig. 1–2) The engine is shipped with oil in the crankcase; however, the oil level must be checked before and after the engine is first started. Crankcase capacity is 3 L with filter. 1. Position the machine on a level surface. 2. Remove the dipstick and wipe it with a clean cloth. Push the dipstick down into the dipstick tube and make sure it is seated fully. Pull the dipstick out and check the level of oil.
Before Operating DAMAGE COULD RESULT. 1. Clean the area around the fuel tank cap. The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol anti-freeze. Check the level of coolant at beginning of each day before starting the engine. 1. Park the machine on a level surface. 2. Check coolant level. Coolant should be between the lines on reserve tank, when the engine is cold. Figure 3 1. Fuel tank cap 2. Remove the fuel tank cap. 3.
Before Operating Exxon Kendall Phillips Shell Union Oil Torque fluid Hyken 052 HG fluid Donax TD Hydraulic/Tractor fluid pressure. It is recommended that you select the set of conditions (either ambient temperatures above 70° F, or below 100° F), and use that type of fluid throughout the year, instead of changing fluid types several times during the year. Note: The fluids within this group are interchangeable.
Before Operating Mobil DTE 26 or equivalent hydraulic fluid until the level reaches the bottom of the screen. DO NOT OVERFILL. IMPORTANT: To prevent system contamination, clean the tops of hydraulic fluid containers before puncturing them. Assure the pour spout and funnel are clean. 4. Install the reservoir cap. Wipe up any fluid that may have spilled. CHECK TIRE PRESSURE The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure.
Controls Traction Pedal (Fig. 7)—The traction pedal has three functions: 1) to make the machine move forward, 2) to move it backward and 3) to stop the machine. Depress the top of the pedal to move forward and the bottom of the pedal to move backward or to assist in stopping when moving forward. Also, allow the pedal to move to the neutral position to stop the machine. Do not rest your heel of foot on reverse, when operating forward (Fig. 8). move the choke control forward.
Controls forward to tighten adjustment. Water Temperature Light (Fig. 9)—This light glows and the engine automatically shuts-down when the engine coolant temperature gets too high.. Two-Speed Transport Switch (Fig. 9)—When the switch is moved to the forward position, the engine will runt at maximum engine speed (2800 rpm). When moved to the rear position, the engine will run at a slower engine speed (2300 rpm) for quieter operation. Battery Warning Light (Fig. 9)—Light glows if the battery charge is low.
Operation BREAK-IN PERIOD 1. 2. 3. Only 8 hours of mowing operation is required for the Greensmaster 3200 break-in period. Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the Greensmaster 3200 frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction.
Operation functional control lever to mow and rise off seat. The engine should kill, which means the interlock system is operating correctly. Correct the problem if the system is not operating properly. 4. Sit on the seat, engage the parking brake, put the traction pedal in neutral, the functional control lever in neutral and start the engine. Move the raise/lower/mow control forward to lower the cutting units but they should not start rotating, which means the interlock system is operating correctly.
Operation away from the front of the machine. weather and turf conditions in mind and be sure to change the direction of mowing from the previous cutting. Replace the flag. 7. Empty the grass baskets of all clippings before transporting to the next green. Heavy wet clippings place an undue strain on the baskets and will add unnecessary weight to the machine, thereby increasing the load on the engine, hydraulic system, brakes, etc. TRANSPORT OPERATION Figure 13 1. 2. 3. 4. 4. 5.
Operation Figure 14 1. By-pass valve 2. 20 Before starting the engine, close by-pass valve by rotating it 90°. Do not start the engine when valve is open.
Maintenance Quick Reference Aid Check/service (daily) 1. 2. 3. 4. 5. Oil Level, engine Oil level, hydraulic tank Brake function Interlock system: 4a. Seat interlock 4b. Neutral sensor 4c. Mow sensor Leak detector alarm 6. 7. 8. 9. 10. 11. 12. 13. 14. See operator’s manual for initial change Air cleaner Radiator screen Tire pressure Battery Grease point (8) Fuel Wheel nut torque Fan/alternator/water pump belt Coolant level Fluid Change Filter Change Filter Part Interval Interval Number 3.
Maintenance Maintenance Schedule Maintenance Procedure ✝Check fan/alternator belt tension Every 50 Check battery fluid level hours Check battery cable connections Service the air filter Lubricate all grease fittings Maintenance Interval & Service Every 100 hours Every 200 hours Every 400 hours Every 800 hours ✝Change the engine oil ✝Replace the engine oil filter Replace the air filter element Torque the wheel lug nuts ‡Torque the heads and adjust the valves Replace the fuel filter Replace the hydrauli
Maintenance LUBRICATION CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Lubricate the fittings immediately after every washing, regardless of the interval listed.
Maintenance GENERAL AIR CLEANER MAINTENANCE Washing Method A. Prepare a solution of the filter cleaner and water and soak the filter element about 15 minutes. Refer to directions on the filter cleaner carton for complete information. CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. 1. 2. Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. C.
Maintenance 2. Working from the fan side of the radiator, blow out the radiator with compressed air. 3. Clean the screen and re-install. DANGER Because diesel fuel is highly flammable, use caution when storing or handling it. Do not smoke while filling the fuel tank. Do not fill the fuel tank while the engine is running, hot, or when th in an enclosed area. Always fill the fuel tank outside and wipe up any spilled diesel fuel before starting the engine.
Maintenance fluid, lubricate the sealing gasket and hand turn until the gasket contacts the filter head. Then tighten 3/4 turn further. The filter should now be sealed. them with hose clamps. Be sure the arrow on the side of the filter points toward the carburetor. WARNING Since gasoline is highly flammable, drain it outdoors and make sure the engine is cool to prevent a potential fire hazard. Wipe up any gasoline that may have spilled.
Maintenance 1. Remove the breather hose and cylinder head cover from the engine. Figure 23 1. Flow control valve Figure 24 3. Loosen the set screw in the adjusting knob on the flow control. 2. Using the sequence in Figure 24, torque the head bolts to 34 Nm. 4. If the center cutting unit is dropping too late, turn the knob 1/4 turn counterclockwise. If the center cutting unit is dropping too early, turn the knob 1/4 turn clockwise. 3. Install the cylinder head cover and gasket. BATTERY CARE 5.
Maintenance with water after cleaning. Do not remove the fill caps while cleaning. 5. Battery cables must be tight on the terminals to provide good electrical contact. 6. If corrosion occurs at the terminals, disconnect cables, negative (–) cable first and scrape clamps and terminals separately. Reconnect cables, positive (+) cable first and coat terminals with petroleum jelly. 7.
Maintenance IDENTIFICATION AND ORDERING MODEL AND SERIAL NUMBER The mower has two identification numbers: a model number and a serial number. The two numbers are stamped into a plate that is riveted to the left frame rail under seat. In any correspondence concerning the mower, supply the model and serial numbers to assure that correct information and replacement parts are obtained. Note: Do not order by reference number if a parts catalog is being used; use the part number.