Installation Instructions

ManualsBrandsToro ManualsAttachmentsVariable Traction Control Kit, Greensmaster 3050/3100

FORM NO. 3314-712

The TORO Company - 1991 TPS

INSTALLATION

INSTRUCTIONS

VARIABLE TRACTION SPEED KIT

MODEL NO. 04422

NOTE: These installation instructions cover the mounting procedures for both the Greensmaster 3100 and

Greensmaster 3000 D. Different parts are required for each application. Refer to loose parts chart and installa

tion instructions to identify different parts when installing kit. Retain unused parts for future applications.

LOOSE PARTS CHART

Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts,

installation cannot be completed.

DESCRIPTION QTY. QTY. USE

GR3000D GR3100

Flow Control Valve 1 1 Install on left valve cover.

Capscrew 1/4-20 x 2-1/4" 2 2 Secure flow control valve to cover.

Locknut 1/4-20 2 2

45 Adjustable Elbow 2 0 Install in "IN" valve port and in pump.

Straight Fitting 0 1 Install in "CF" valve port.

90 Adjustable Elbow 2 2 Install in "EX" & "CF" valve ports on GR 3000D.

Install in "EX" & IN" valve ports on GR 3100.

Swivel Run Tee 1 1 Install in return manifold.

Hydraulic Hose-Return (#68-5790) 1 1 Connect to EX" valve port & tee fitting

in return manifold.

Hydraulic Hose-Flow Control (#68-5820) 1 1 Connect to CF" valve port & main valve.

Hydraulic Hose-Pressure (#68-5800) 1 0 Connect to IN" valve port & pump outlet port.

Hydraulic Hose-Pressure (#83-2270) 0 1 Connect to IN" valve port & pump outlet port

Cable Tie 3 3 Tie hoses together.

Traction Control Decal (#74-3490) 1 0 Install on left valve cover.

Traction Control Decal (#83-2270) 0 1 Install on left valve cover.

Installation Instructions 1 1

Parts Catalog 1 1

REMOVE VALVE COVERS

Greensmaster 3000 D

1. To prevent electrical damage, disconnect battery

ground cable from battery.

2. Remove screws securing left valve cover to frame.

3. Remove (4) bolts, washers and strap spacer secur

ing hydraulic filter to valve cover and lift off cover. Dis

card the strap spacer.

4. To expose mounting holes in left cover, remove

TORO decal.

5. Remove screws securing right valve cover to frame.

6. Remove knob from shift selector and lift right valve

cover off. Tip seat up and secure it to steering column to

prevent it from falling.

Greensmaster 3100

1. To prevent electrical damage, disconnect battery

ground cable from battery.

2. Remove screws securing left valve cover to frame.

3. To expose mounting holes in left cover, remove (2)

screws and nuts securing TORO logo plate and remove

plate.

4. Remove screws securing right valve cover to frame.

Lift right valve cover off.

5. Tip seat up and secure it to steering column to pre

vent it from falling.

Summary of content (4 pages)

PAGE 1
FORM NO. 3314-712 INSTALLATION INSTRUCTIONS MODEL NO. 04422 VARIABLE TRACTION SPEED KIT NOTE: These installation instructions cover the mounting procedures for both the Greensmaster 3100 and Greensmaster 3000 D. Different parts are required for each application. Refer to loose parts chart and installa tion instructions to identify different parts when installing kit. Retain unused parts for future applications.
PAGE 2
INSTALL VARIABLE TRACTION SPEED VALVE Note: Oil O-rings before assembly. Be careful not to displace O-rings when connecting and tightening con nections. Do not overtighten. WARNING Keep body and hands away from pin hole leaks or nozzles that eject high pressure hy draulic fluid. Use cardboard or paper to find hydraulic leaks. Hydraulic fluid escaping un der pressure can penetrate skin and cause in jury.
PAGE 3
(Fig. 2). At the left end of the main valve bank, use a cable tie to secure hydraulic hose to the hydraulic tube for the left hand traction motor (Fig. 2). At the left rear of the main valve bank, secure flow control hose to cylin der hose with a cable tie (Fig. 2). Greensmaster 3100 1. Install a 90 fitting into IN" port of valve. Fitting to be orientated parallel to side of valve body (Fig. 3). 2. Locate CF" port and install a straight fitting (Fig. 3). 3. Locate EX" port and install a 90 fitting.
PAGE 4
3. Using (2) capscrews and locknuts, attach variable traction speed valve to left valve cover and secure valve cover to frame (Fig. 5). Figure 5 1. Left fender (Gr 3000 D) 2. Selection plate 3. Variable traction valve handle 4. Assemble selection plate decal to valve and cover and install handle on valve (Fig. 5). Lower the seat. 5. Re-install center cutting unit and check hydraulic oil level. Add oil, as necessary. 6. Re-connect battery cable, start engine, check for leaks and repair as necessary. 7.