Form No. 3442-346 Rev B Greensmaster® 3300 TriFlex® Traction Unit Model No. 04510—Serial No. 408000000 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on, reel-blade greens mower intended to be used by professional, hired operators in commercial applications. It is primarily designed for cutting grass on well-maintained turf. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
Contents Safety ....................................................................... 4 General Safety................................................... 4 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 9 1 Installing the Roll Bar ..................................... 10 2 Installing the Seat .......................................... 10 3 Installing the Steering Wheel...........................
Safety Charging the Battery......................................... 32 Locating the Fuses ........................................... 33 Drive System Maintenance .................................. 34 Checking the Tire Pressure............................... 34 Checking the Torque of the Wheel Nuts .............................................................. 34 Adjusting the Transmission for Neutral.............. 34 Adjusting the Transport Speed.......................... 34 Adjusting the Mowing Speed ...
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal133-8062 133-8062 decal119-9346 119-9346 1. Press the pedal to unlock. 2. Read the Operator's Manual for more information. decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; wear a seatbelt; do not remove the roll bar.
decal131-2046 131-2046 1. Double lights 3. Off 2. Single light decal136-8506 136-8506 1. Warning—read the Operator’s Manual; do not operate this machine unless you are trained. 4. Tipping hazard—slow the machine before turning; do not turn at high speeds. 2. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders away. 3. Cutting/dismemberment hazard of hand or foot—stay away from moving parts; keep all guards and shields in place. 6.
decal139-6493 139-6493 1. Lower and engage the reels. 8. Reel—mow 2. Raise and disengage the reels. 9. Reel—backlap 3. Mow direction 4. Fast 10. Choke 11. Engine—start 5. Slow 12. Engine—run 6. Neutral 13. Engine—stop 7.
decal115-8156 115-8156 1. Reel height 3. 8–blade cutting unit 5. 14–blade cutting unit 7. Fast 2. 5–blade cutting unit 4. 11–blade cutting unit 6. Reel speed 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Flange nut (1/2 inch) Seat Seat wire harness Steering wheel Locknut (1-1/2 inches) Washer Steering-wheel cap 1 4 4 1 1 1 1 1 1 4 No parts required – Charge the battery. 5 Oil Cooler Kit—Greensmaster 3300 Series Traction Unit (Part No. 119-1691 [purchased separately]) – Install the optional oil cooler. 1 2 3 6 7 8 9 10 11 Install the roll bar.
1 2 Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: 1 Roll bar 1 Seat 4 Bolt (1/2 x 3-3/4 inches) 1 Seat wire harness 4 Flange nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting 1. Remove the top crate support from the crate. 2. Remove the roll bar from the crate. 3.
4. Locate the open connector on the main wire harness to the right of the seat and connect it to the wire harness that came with the seat. 5. Route the seat wiring harness around the seat slides, ensuring that it is not pinched when the seat moves, and connect it to the port on the bottom of the seat. 4 Charging the Battery No Parts Required 3 Procedure Charge the battery; refer to Charging the Battery (page 32).
6 7 Installing the Grass-Basket Hooks Installing the Cutting Units Parts needed for this procedure: Parts needed for this procedure: 6 Grass-basket hook 12 Flange bolts Procedure 1 Gauge bar 3 Cutting unit (obtain from your authorized Toro distributor) 3 Grass basket Procedure Install the 6 grass-basket hooks onto the ends of the suspension-arm bars using the 12 flange bolts (Figure 6). 1. Prepare the cutting units for installation; refer to your cutting unit Operator’s Manual. 2.
9 Installing the CE Decals Parts needed for this procedure: 1 Warning decal (Part No. 136-8505) 1 CE mark decal (Part No. 93-7252) 1 Production year decal g271539 Figure 9 1. Production year decal Procedure If you use this machine in a country that complies to CE standards, perform the following steps after you install the guard kit to the machine: • Apply the CE warning decal (Part No. 136-8505) over the existing warning decal (Part No. 136-8506).
Product Overview g014603 Figure 11 1. Traction pedal—forward 3. Steering-arm-locking pedal 2. Taction pedal—reverse g014674 Figure 10 1. Engine 5. Steering wheel 2. Roll bar 6. Traction pedal 3. Control panel 7. Footrest 4. Seat 8. Cutting units Controls g005105 Traction Pedal Figure 12 The traction pedal (Figure 11) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine.
Throttle Lever Functional Control Lever Use the throttle lever (Figure 13) to control the speed of the engine. Move the throttle lever toward the FAST position to increases the engine speed; move it toward the SLOW position to decrease the engine speed. The functional control lever (Figure 13) provides 2 traction selections plus a NEUTRAL position. You can shift from mow to transport or transport to mow (not to neutral) while the machine is in motion; no damage will result.
Hour Meter Backlap Lever The hour meter (Figure 14) indicates the total hours the machine has operated. It starts to function whenever you rotate the ignition switch to the ON position. The backlap lever is located under the plastic cover to the left of the seat. Use the backlap lever (Figure 16) in conjunction with the raise/lower mow control lever and the reel-speed control for backlapping the reels. g014620 Figure 16 1. Backlap lever—mow position 2.
Seat-Adjusting Lever The seat-adjusting lever is located on the front, left corner of the seat (Figure 18), allowing you to adjust the seat forward and rearward. Note: If you need additional adjustment on the seat, you can remove the 4 nuts securing the seat slide rails to the base and move the seat slide rails to the second set of mounting holes provided. g014626 Figure 19 1. Fuel shutoff (under the fuel tank) g193737 Figure 18 1.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice. Width of cut 151 cm (59.5 inches) Overall width 179 cm (70.6 inches) Overall height 205 cm (80.8 inches) Overall length (with baskets) 249 cm (98.0 inches) Minimum ground clearance (at the machine centerline) Before Operation Before Operation Safety General Safety 11 cm (4.
Fuel Specification filler neck. This space in the tank allows the fuel to expand. Fuel tank capacity: 26.6 L (7 US gallons) Important: Do not fill the fuel tank Recommended Fuel: Unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method) completely full. 3. Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use.
Slope Safety and ensure that the grass baskets are installed on the machine. • Slopes are a major factor related to loss of control • Operate the machine only in good visibility to avoid and rollover accidents, which can result in severe injury or death. You are responsible for safe slope operation. Operating the machine on any slope requires extra caution. holes or hidden hazards. • Avoid mowing on wet grass. Reduced traction could cause the machine to slide.
Only 8 hours of operation is required for the break-in period. 5. Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the machine frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction. 6.
lever to the NEUTRAL position, and engage the parking brake. The safety-interlock system prevents the machine from moving unless: • The parking brake is disengaged. • You are seated in the operator's seat. • The functional-control lever is in the MOW position or the TRANSPORT position. 2. Start the engine. 3. Release the parking brake, move the functional control lever to the MOW position, and rise from the seat.
much of the green as possible to minimize the amount of grass left to mow around the outer periphery. stopping the machine, raising and lowering the cutting units, and turning). Inspect the green for debris, remove the flag from the cup, and determine the best direction to mow. Base the direction to mow on the previous mowing direction.
4. Empty the grass baskets of all clippings before you transport the machine to the next green. Note: Heavy wet clippings place an undue strain on the baskets and add unnecessary weight to the machine, which increases the load on the machine systems (e.g., engine, hydraulic system, and brakes). After Operation After Operation Safety General Safety • Shut off the engine, remove the key (if equipped), g005116 Figure 22 1. Alignment strip 3. Cut grass on the left. 2. Approximately 12.7 cm (5 inches) 4.
and bearings. Do not wash a warm engine or the electrical connections with water. Towing the Machine Important: Do not use brackish or reclaimed In case of an emergency, you can tow the machine for up to 0.4 km (1/4 mile). water to clean the machine. Important: Do not tow the machine faster than 3 to 5 km/h (2 to 3 mph) to avoid damaging the drive system. If you must move the machine more than 0.4 km (1/4 mile), transport it on a truck or trailer.
Maintenance CAUTION Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first hour • Torque the wheel nuts. After the first 10 hours • Torque the wheel nuts. After the first 50 hours • Check the engine speed (at idle and full throttle). Before each use or daily • Inspect the seat belt(s) for wear, cuts, and other damage. Replace the seat belt(s) if any component does not operate properly. • Check the safety-interlock system • Check the safety-interlock system.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. Check the engine-oil level. Clean the engine, air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). g005126 Figure 26 1. Foam element Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. 2. Paper element 5.
3. Remove the oil filter (Figure 28). 4. Apply a light coat of clean oil to the new filter gasket. 5. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. 6. Add oil to the crankcase; refer to Checking the Engine Oil (page 29) and Engine Oil Specification (page 29). 7. Dispose of the oil filter and used oil properly. g005111 Figure 27 1. Dipstick Replacing the Spark Plugs 2.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 500 hours (sooner if the fuel flow is restricted). • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. The in-line fuel filter is in the fuel line between the fuel tank and carburetor (Figure 30).
g253380 g253379 Figure 31 1. Negative battery cable 2. Figure 32 2. Positive battery cable 1. Positive battery cable Lift the insulator and remove the positive battery cable from the battery post (Figure 31). 2. Connecting the Battery 2. Negative battery cable Connect the negative cable to the battery and tighten the battery-clamp nut (Figure 32). Charging the Battery WARNING WARNING Incorrect battery cable routing could damage the machine and cables causing sparks.
Locating the Fuses The fuses in the electrical system are located under the seat (Figure 34). g195277 Figure 34 g339974 1. Start/run, Diagnostic lights, and leak detector—7.5 A 2. Reel engage and lift/lower—7.5 A 3. Lift reel and E-reel enable—7.5 A 4. Hydraulic fan kit (optional)—15 A Figure 33 1. Rods 3. 2. Wing nuts Connect a 2 to 4 A battery charger to the battery posts. Charge the battery for at least 2 hours at 4 A or for at least 4 hours at 2 A until the specific gravity is 1.
Drive System Maintenance Checking the Tire Pressure Service Interval: Before each use or daily Vary the tire pressure for all 3 wheels, depending upon your turf conditions, from a minimum of 83 to a maximum of 110 kPa (12 psi to 16 psi). Checking the Torque of the Wheel Nuts g014616 Figure 35 Service Interval: After the first hour 1. Eccentric 2. Locknut After the first 10 hours Every 200 hours WARNING Failure to maintain proper torque of the wheel nuts could result in personal injury.
Adjusting the Mowing Speed The mow speed is set to 3.8 mph at the factory. You can adjust the forward moving speed from 0 to 8 km/h (0 to 5 mph). 1. Loosen the jam nut on the trunnion bolt (Figure 37). 2. Loosen the nut securing the lock and mow brackets on the pedal pivot. g015494 Figure 36 1. Pedal stop 1. Put the functional-control lever in the TRANSPORT position and loosen the locknut securing the pedal stop to the floor plate (Figure 36). 2.
Brake Maintenance Hydraulic System Maintenance Burnishing the Brakes Service Interval: Yearly Hydraulic System Safety Firmly apply the brakes and drive the machine at mowing speed until the brakes are hot, as indicated by their smell. You may need to adjust the brakes after the break-in period; refer to Adjusting the Brakes (page 36).
High Viscosity Index/Low Pour Point Anti-wear Hydraulic Fluid, ISO VG 46 Material Properties: Viscosity, ASTM D445 cSt @ 40°C (104°F) 44 to 48 140 or higher Viscosity Index ASTM D2270 Pour Point, ASTM D97 -37°C to -45°C (-34°F to -49°F) Industry Specifications: Eaton Vickers 694 (I-286-S, M-2950-S/35VQ25 or M-2952-S) Note: Many hydraulic fluids are almost colorless, making it difficult to spot leaks. A red dye additive for the hydraulic fluid is available in 20 ml (0.67 fl oz) bottles.
1. Park the machine on a level surface, shut off the engine, engage the parking brake, and remove the key. 2. Fill the replacement filter and lubricate the sealing gasket with the specified hydraulic fluid. 3. At the right side of the machine, align a drain pan under the hydraulic filter (Figure 39). the reservoir with an alternative fluid, change the hydraulic fluid. Hydraulic-Fluid Capacity: 25.7 L (6.8 US gallons) 1.
deterioration. Make all necessary repairs before operating. Checking the Leak Detector The leak detector system is designed to assist in early detection of hydraulic-fluid-system leaks. If the fluid level in the main hydraulic reservoir is lowered by 118 to 177 ml (4 to 6 oz), the float switch in the tank will close. After a 1 second delay, the alarm sounds, alerting the operator (Figure 42).
Checking the Leak-Detector-System Operation 1. Move the ignition switch to the ON position. Do not start the engine. 2. Remove the hydraulic-tank cap from the neck of the tank. 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the float switch (Figure 43); the alarm should sound after the 1-second delay. the machine to stand for 1 to 2 minutes to allow the fluid levels to stabilize.
Cutting Unit Maintenance Blade Safety A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bedknives periodically for excessive wear or damage. • Use care when checking the blades. Wear gloves g014596 and use caution when servicing them. Only replace or backlap the blades and bedknives; never straighten or weld them. Figure 44 2. Bedbar-adjusting-screw nut (2) 1.
g014609 Figure 46 1. Latch—closed position 3. Latch—open position 2. Suspension-arm bar g014690 Figure 48 g014611 Figure 47 1. Suspension-arm bar 4. 2. Cutting-unit bar Close the latches down and around the cutting-unit bar and lock them in place (Figure 46). 1. Reel motor 3. Cavity 2. Spline shaft 4. Motor-retaining bar 7. Mount a grass basket onto the basket hooks on the suspension arm. 8. Repeat this procedure for the other cutting units.
Checking the Reel-to-Bedknife Contact Each day before operating the machine, check the reel-to-bedknife contact, regardless if the quality of cut had previously been acceptable. There must be light contact across the full length of the reel and bedknife; refer to the Cutting Unit Operator’s Manual. Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. g014605 Figure 49 1. Reel motor 3.
12. When finished, return the backlap levers to the FORWARD (F) position, replace the cover, and wash all lapping compound off of the cutting units. Adjust cutting unit reel to bedknife as needed. Move the cutting unit reel speed control to the desired mowing position. Important: If the backlap lever is not returned to the FORWARD (F) position after backlapping, the cutting units will not raise or function properly. g014620 Figure 51 1. Backlap lever—FORWARD position 6. Setting the Reel Speed 2.
Reel Speed Table Reel Speed Table Height of Cut 5-blade cutting unit 11-blade cutting unit 8-blade cutting unit 14-blade cutting unit Ground Speed 6.1 km/h (3.8 mph) 8.0 km/h (5.0 mph) 6.1 km/h (3.8 mph) 8.0 km/h (5.0 mph) 6.1 km/h (3.8 mph) 8.0 km/h (5.0 mph) 6.1 km/h (3.8 mph) Reel speed setting 1.6 mm (0.062 inch) *N/R *N/R 9 *N/R 9 *N/R 9 2.4 mm (0.094 inch) *N/R *N/R 9 *N/R 9 *N/R 9 3.2 mm (0.125 inch) *N/R *N/R 9 *N/R 9 *N/R *N/R 4.0 mm (0.
Diagnostics System Note: The system stores only the 3 most recent fault codes. For a list of error codes, refer to your authorized Toro distributor or the Service Manual. Diagnosing the Service-Indicator Light The service-indicator light illuminates in the event of a fault in the machine. When this light is on, you can access the computer codes to diagnose the problem by entering diagnostic mode.
Storage 10. If you wish to store the machine for a long period of time, the perform following steps: Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. Preparing the Machine for Storage 1.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
