Form No. 3398-680 Rev A Greensmaster® 3300 TriFlex® Traction Unit Model No. 04510—Serial No. 316000001 and Up g014597 Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 1 g014685 Figure 1 1.
Contents Drive System Maintenance .........................................37 Adjusting the Transmission for Neutral .....................37 Adjusting the Transport Speed .................................37 Adjusting the Mowing Speed....................................38 Brake Maintenance ....................................................38 Adjusting the Brakes ...............................................38 Hydraulic System Maintenance ....................................
Safety • Slow down and use extra care on hillsides. Turf conditions This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012 and meets these standards when the appropriate weight kit is added. • • Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction.
Maintenance and Storage • Park the machine on level ground, disengage the drives, • • • • • • • • • • • lower the cutting units, set the parking brake, stop the engine, remove the key, and disconnect spark plug wire(s). Wait for all movement to stop before adjusting, cleaning, or repairing the machine. Clean grass and debris from cutting units, drives, mufflers, and the engine to help prevent fires. Clean up oil or fuel spills. Let the engine cool before storing and do not store the machine near flames.
Whole Body Vibration Level Use paper or cardboard, not your hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury. Measured vibration level = 0.35 m/s2 Uncertainty Value (K) = 0.17 m/s2 • Before disconnecting or performing any work on the Measured values were determined according to the procedures outlined in EN ISO 5395:2013.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-8155 1. Warning—read the Operator's Manual, do not prime or use starting fluid. 115-8203 1. Read the Operator's manual for fuse information. 115-8226 2. Radiator fan—50 Amp 1. Tipping hazard—read the Operator's manual; always wear a seat belt when operating; do not remove the rollover protection system (ROPS).
132-9548 7. Reel speed—neutral 1. Engine speed—fast 2. Engine speed—slow 8. Reel—transport 3. Lower and engage the reels 9. Reel—mow 4. Raise and disengage the reels 10. Reel—backlaping 5. Reel speed—fast 11. Move forward 6. Reel speed—slow 132-9549 4. Engine—start 1. Read the Operator's Manual before servicing or performing maintenance. 2. Hydraulic fluid level 5. Engine—run 3. Choke 6.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 131-2046 1. Double lights 3. Off 2.
115-8156 1. Reel height 3. 8–Blade cutting unit 5. 14–Blade cutting unit 7. Fast 2. 5–Blade cutting unit 4. 11–Blade cutting unit 6. Reel speed 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 Description Use Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Flange-nut (1/2 inch) Seat Seat wiring harness Steering wheel Locknut (1-1/2 inches) Washer Steering-wheel cap 1 4 4 1 1 1 1 1 1 No parts required – Activate and charge the battery. No parts required – Install the optional oil cooler.
1 2 Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: 1 Roll bar 1 Seat 4 Bolt (1/2 x 3-3/4 inches) 1 Seat wiring harness 4 Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, or in the rear mounting holes for an additional 7.6 cm (3 inches) in the rearward adjustment. 1. Remove the top crate support from the crate. 2.
3 WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Locknut (1-1/2 inches) 1 Washer 1 Steering-wheel cap 1. Remove the fasteners and battery clamp and lift out the battery.
bring the electrolyte to within about 6 mm (1/4 inch) of the bottom of the fill well (Figure 7). WARNING Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 5. Connect a 2 to 4 A battery charger to the battery posts. Charge the battery for at least 2 hours at 4 A or for at least 4 hours at 2 A until the specific gravity is 1.
6 8 Installing the Grass-Basket Hooks Adding Rear Weight Parts needed for this procedure: Parts needed for this procedure: 6 Grass-basket hook 12 Flange bolts 1 Weight kit, 119-7129 (purchase separately) Procedure This unit complies with the ANSI B71.4-2012 and EN ISO 5395:2013 Standards when equipped with the Weight Kit, Part No. 119-7129. Procedure Install the 6 grass-basket hooks onto the ends of the suspension-arm bars using the 12 flange bolts (Figure 9).
Product Overview 11 Burnishing the Brakes 4 2 5 3 No Parts Required Procedure 1 6 Firmly apply the brakes and drive the machine at mowing speed until the brakes are hot, as indicated by their smell. You may need to adjust the brakes after the break-in period; refer to Adjusting the Brakes (page 38). 7 8 g014674 Figure 10 1. Engine 5. Steering wheel 2. Roll bar 6. Traction pedal 3. Control panel 7. Footrest 4. Seat 8.
1 2 3 Figure 13 g014603 Figure 11 1. Traction pedal—forward 1. Ignition switch 3. Steering arm locking pedal 2. Traction pedal—reverse 5. Throttle lever 2. Choke lever 6. Service-indicator light 3. Functional-control lever 7. Engine-oil-pressure light 4. Raise/lower mow control 8. Leak-indicator light Choke Lever To start a cold engine, close the carburetor choke by pulling the choke lever rearward(Figure 13) to the CLOSED position.
Ignition Switch Parking-Brake Lever Insert the key into the switch (Figure 13) and turn it clockwise as far as possible to the START position to start the engine. Release the key as soon as the engine starts; the key will move to the ON position. Turn the key counterclockwise to the OFF position to stop the engine. Pull up on the brake lever (Figure 15) to set the parking brake. Disengage it by squeezing the release lever on the underside of the brake lever and lowering it down to it's released position.
Fuel-Shutoff Valve Close the fuel-shutoff valve (Figure 19), behind the seat and under the fuel tank, when storing or transporting the machine on a truck or trailer. 1 1 g014623 Figure 17 1. Reel-speed control Seat-Adjusting Lever The seat-adjusting lever is located on the front, right corner of the seat (Figure 18), allowing you to adjust the seat forward and rearward. g01462 6 Figure 19 1.
Operation parts designed to the exact engineering specification of our equipment. For peace of mind, insist on Toro genuine parts. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating the machine on wet grass or steep slopes can cause sliding and loss of control.
Important: Do not use fuel additives other than a fuel stabilizer/conditioner. Do not use fuel stabilizers with an alcohol base such as ethanol, methanol, or isopropanol. 1. Position the machine on a level surface. 2. Unscrew the dipstick and wipe it with a clean rag. 3. Screw the dipstick into the tube and make sure it is seated fully (Figure 21). DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.
Pour Point, ASTM D97 -34°F to -49°F Industry Specifications: Vickers I-286-S (Quality Level), Vickers M-2950-S (Quality Level), Denison HF-0 Important: The ISO VG 46 Multigrade fluid has been found to offer optimal performance in a wide range of temperature conditions. For operation in consistently high ambient temperatures, 18° C (65° F) to 49° C (120° F), ISO VG 68 hydraulic fluid may offer improved performance. Figure 22 1. Fuel-tank cap 2.
Checking the Torque of the Wheel Nuts WARNING Failure to maintain proper torque of the wheel nuts could result in personal injury. Torque the wheel nuts to 95 to 122 N∙m (70-90 ft-lb) after 1-4 hours of operation and again after 10 hours of operation. Torque every 200 hours thereafter. To ensure even distribution, torque the brakes in a star pattern. Breaking in the Machine Refer to the engine manual supplied with the machine for oil change and maintenance procedures recommended during the break-in period.
The purpose of the safety-interlock system is to prevent operation of the machine where there is possible injury to the operator or damage to the machine. A. Move the throttle lever to the FAST position and momentarily engage the reels by moving the raise/lower mow control lever forward. The cutting units should drop and all the reels should turn. B. C. D. • The traction pedal is in the NEUTRAL position. • The functional-control lever is in the NEUTRAL position.
10. Sit on the seat, move the traction pedal to the NEUTRAL position, move the functional control lever to the NEUTRAL position, and engage the parking brake. 11. Start the engine. 12. Move the raise/lower mow control forward to lower the cutting units. The cutting units should lower but not start rotating. If they start rotating, the interlock system is not operating correctly; correct the problem before operating the machine.
Installing and Removing the Cutting Units 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 27). The alarm should sound after the one-second delay. Note: When sharpening, setting the height-of-cut, or performing other maintenance procedures on the cutting units, store the cutting unit reel motors in the storage location on the front of the suspension arms to prevent damage to them.
Note: A “click” can be heard and felt when the latches are properly locked in place. 2 5. Coat the spline shaft of the cutting unit motor with clean grease (Figure 32). 6. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear an audible “click” from both sides of the motor (Figure 32). g014602 1 Figure 29 1. Footrest—closed 2. Footrest—open 2.
Setting the Reel Speed 2. Push the motor retaining bar out of the slots on the motor towards the cutting unit and remove the motor from the cutting unit. To achieve a consistent, high-quality cut and a uniform, after-cut appearance, you must correctly set the reel speed control (located on the manifold block under the cover to the left of the seat). Adjust the reel speed control as follows: 1. Select the height-of-cut at which the cutting units are set. 2.
Mowing of a turn as possible except during warmer weather when a wider arc will minimize the turf bruising. Before mowing greens, find a clear area and practice starting and stopping the machine, raising and lowering the cutting units, turning, etc. Inspect the green for debris, remove the flag from the cup, and determine the best direction to mow. Base the direction to mow on the previous mowing direction.
Note: Heavy wet clippings place an undue strain on the baskets and will add unnecessary weight to the machine, thereby increasing the load on the engine, hydraulic system, brakes, etc. mower components to get caught as the unit moves from the ramp to the trailer or truck. Steeper angles may also cause the machine to tip backward. If loading on or near a slope, position the trailer or truck so that it is on the down side of the slope and the ramp extends up the slope. This will minimize the ramp angle.
Towing the Machine In case of an emergency, you can tow the machine for a short distance, less than 0.4 km (1/4 mile); however, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3 to 5 km/h (2 to 3 mph) because the drive system may be damaged. If the machine must be moved a considerable distance, transport it on a truck or trailer. 1. Locate the bypass valve on the pump and rotate it so that the slot is vertical (Figure 39). Figure 38 1. Trailer 3.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. Check the engine-oil level. Clean the engine, air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. Clean the cover thoroughly (Figure 40). Figure 41 1. Foam element 3. Wing nut 2. Paper element 5. When servicing the foam element, check the condition of the paper element.
Fuel System Maintenance 2. Remove the oil filter (Figure 42). 3. Apply a light coat of clean oil to the new filter gasket. 4. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. Replacing the Fuel Filter 5. Add oil to the crankcase; refer to Checking the Engine Oil (page 20). Service Interval: Every 800 hours (Sooner if the fuel flow is restricted) 6. Dispose of the oil filter and used oil properly.
Electrical System Maintenance WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Servicing the Battery Properly maintain the battery electrolyte and keep the top of the battery clean. Store the machine in a cool place to prevent the battery from running down.
Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission for Neutral The traction pedal is adjusted for maximum-transport speed at the factory, but you may need to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease the transport speed. If the machine creeps when the traction-control pedal is in the NEUTRAL position, adjust the neutral-return mechanism.
Brake Maintenance Adjusting the Mowing Speed The mow speed is set to 3.8 mph at the factory. Adjusting the Brakes The forward moving speed can be adjusted from 0 to 8 km/h (0 to 5 mph). If the brake fails to hold the machine while parked, you can adjust the brakes using the bulkhead fitting near the brake drum; contact your Authorized Service Distributor or refer to the Service Manual for more information. 1. Loosen the jam nut on the trunnion bolt (Figure 48). 2.
Checking the Hydraulic Lines and Hoses Hydraulic System Maintenance WARNING Changing the Hydraulic Fluid and Filter Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. Service Interval: After the first 50 hours Every 800 hours If the oil becomes contaminated, have your Toro distributor flush the system.
Cutting Unit Maintenance Backlapping the Reels 1 WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. 1. Position the machine on a level surface, lower the cutting units, stop the engine, and engage the parking brake. g014623 Figure 51 1. Reel-speed control 2. Remove the plastic cover to the left side of the seat. 3.
Diagnostics System Storage Diagnosing the Service-Indicator Light If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the cutting unit Operator's Manual. Use a rust preventive on bedknives and reel blades. Grease and oil all lubrication points. The service indicator light illuminates in the event of a fault in the machine.
Notes: 42
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
