Form No. 3433-113 Rev C Greensmaster® eTriFlex 3360 Traction Unit Model No. 04580—Serial No. 400000000 and Up Register at www.Toro.com.
injury and product damage. You are responsible for operating the product properly and safely. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product.
After Operation .................................................... 31 After Operation Safety ...................................... 31 Inspecting and Cleaning after Mowing .............. 32 Hauling the Machine ......................................... 32 Towing the Machine .......................................... 33 Driving the Machine Without Engine Power............................................................ 34 Maintenance ...........................................................
Safety and Instructional Decals Safety This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017 and meets these standards when you complete the setup procedures. Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. General Safety This product is capable of amputating hands and feet and of throwing objects.
decal137-8127 137-8127 1. Attention—do not spray with high-pressure water. decal133-0098 133-0098 1. Traction speed—transport 2. Traction speed—mow 3. Traction speed—neutral 8. Lower and engage the reels. 9. Raise and disengage the reels. 10. Choke 4. Reel—transport 11. Engine—start 5. Reel—mow 12. Engine—run 6. Reel—backlapping 13. Engine—shut off decal139-8321 139-8321 7.
decal139-8320 139-8320 1. Warning—all operators 4. Warning; tipping should read the Operator’s hazard—drive slowly Manual and be trained when turning; do not turn before operating the sharply while traveling machine. fast. 2. Thrown object 5. Warning—engage the hazard—keep bystanders parking brake, shut off away. the engine, and remove the key before leaving the machine. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. Roll bar assembly Hex-head bolt (3/8 x 1-1/2 inch) Nut (3/8 inch) 1 8 8 Install the roll bar. Seat Kit (order separately; contact your authorized Toro distributor) 1 Install the seat. Service decal (Part No. 137-8132) 1 Install the service decal.
3 Installing the Service Decal Parts needed for this procedure: 1 Service decal (Part No. 137-8132) Procedure Install the service decal (Part No. 137-8132) to the seat; refer to Figure 4 for the premium seat (Model No. 04729) or Figure 5 for the standard seat (Model No. 04508). g277676 Figure 3 Left side of the machine shown 1. Nut (3/8 inch) 3. Hex-head bolt (3/8 x 1-1/2 inch) 2. Roll bar 4. Torque the fasteners to 51 to 65 N∙m (38 to 48 ft-lb). g277096 Figure 4 Premium Seat (Model No.
4 Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Cap 1 Washer 1 Locknut g288301 Figure 7 Procedure 1. Steering wheel 1. Apply anti-seize compound to the steering shaft. 2. Install the wheel to the steering shaft (Figure 6). 10. 2. Steering shaft Install the wheel to the steering shaft using the washer and locknut (Figure 8). g288302 Figure 6 1. Steering shaft 2. Steering wheel g286161 Figure 8 3.
5 5. Torque the screws and nuts on the terminals to 3 to 4 N∙m (34 to 37 in-lbs). 6. Apply battery terminal protector (Toro Part No. 107-0392) or a light layer of grease to the battery terminals and cable connectors to reduce corrosion. 7. Install the cover over the battery. 8. Install the right side cover.
7 Installing the Cutting Units Parts needed for this procedure: 3 Cutting unit (order separately; contact your authorized Toro distributor) 3 Grass basket 3 Electric counterweight 6 Capscrew 3 O-ring g036342 Figure 12 1. Capscrew Procedure 3. Existing counterweight 2. Electrical counterweight 1. Prepare the cutting units for installation; refer to your cutting unit Operator’s Manual. 2. Apply grease to the inside spline of the drive coupler. 3.
9 Installing the CE Decals If Required (CE-Compliant Countries) g235881 Figure 14 Parts needed for this procedure: 1. CE warning decal 1 Production year decal 1 CE warning decal (Part No. 139-8321) 1 CE mark decal (Part No.
Controls Product Overview g236362 Figure 16 Console 1. Choke lever 2. Function-control switch g268171 Figure 15 1. Engine 6. Traction pedal 2. Roll bar 7. Brake pedal 3. Control panel 8. Footrest 4. Operator’s seat 9. Cutting units 5. Steering wheel 10. Grass baskets 4. InfoCenter 5. Key switch 3. Lift/lower joystick Key Switch The key switch has 3 positions: OFF, ON, and START (Figure 17).
Choke Lever operation to lower the cutting units and start the reels. Pull back on the joystick to stop the reels and raise the cutting units. To start a cold engine, close the carburetor choke by pushing the choke lever forward (Figure 16) to the CLOSED position. After the engine starts, regulate the choke lever to keep the engine running smoothly. As soon as possible, open the choke by pulling the lever rearward to the OPEN position. A warm engine requires little or no choking.
InfoCenter Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 25). There is a splash screen, main information screen, cutting unit (CU) motor information screen, and traction information screen. • Splash screen: shows current machine information for a few seconds after you move the key to the ON position.
InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Engine rpm/status—indicates the engine speed (rpm) Hour meter g292769 Figure 24 1. Amperage—Front, left traction motor 2. Amperage—Front, right traction motor 3. Amperage—Center traction motor 4. Steering angle Info icon Function-control switch is in the TRANSPORT position. • Main menu: refer to Understanding the InfoCenter Function-control switch is in the MOW position. Menu Items (page 17).
Main Menu InfoCenter Icon Description (cont'd.) Menu Item Description FAULTS The FAULTS menu contains a list of the recent machine faults. Refer to the Service Manual or your authorized Toro distributor for more information on the FAULTS menu. SERVICE The SERVICE menu contains information on the machine such as hours of use, counts, and calibration. You can also enable the cutting-unit backlap procedure. Refer to the Service (page 18) table.
Service Settings (cont'd.) Menu Item Description HOURS Lists the total number of hours that the key, engine, reels, and backlap have been on, as well as the next service due. COUNTS Lists the number of starts, mows, tap-offs, backlaps, and number of times that the engine was cranked longer than 30 seconds. BACKLAP Engages/disengages the cutting-unit backlap procedure (when you engage this procedure, you can disengage the mode with this setting or by moving the key to the OFF position).
Setting the Machine Configuration Passcode About (cont'd.) CAN BUS Lists the machine communication bus status. TRACTION3 Lists the software part number and the revision version for the 3-Wheel Drive Kit (if equipped). You can set a passcode on the InfoCenter so that an operator cannot access specific InfoCenter screens without it. Refer to Understanding the InfoCenter Menu Items (page 17) for the InfoCenter screens that are passcode-protected.
Main-Power Connectors Fuel-Shutoff Valve Before working on the machine or installing, removing, or working on the cutting units, disconnect the machine from the power supply by separating the main-power connectors (Figure 26), located at the base of the rollover bar on the left side of the traction unit. Plug the connectors together before operating the machine. Use the fuel-shutoff valve to control the fuel flow to the engine. The valve is located under the hood, adjacent to the carbon canister.
Specifications Table Width of cut 151 cm (59.5 inches) Wheel track 126 cm (49.5 inches) Wheel base 127 cm (50 inches) Overall length (w/baskets) 249 cm (98 inches) Overall width 180 cm (71 inches) Overall height 205 cm (81 inches) Weight* 737 kg (1,625 lb) *Traction unit equipped with 11-blade cutting units, no fuel, no operator, and with the Standard Seat equipped.
Fuel Specification Operation Fuel tank capacity: 18.5 L (4.9 US gallons) Before Operation Recommended Fuel: Unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method) Before Operation Safety Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use.
Filling the Fuel Tank 1. 2. Identifying the Cutting Units Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop. The InfoCenter uses the numbers 1, 2, and 3 to identify each cutting unit (e.g., CU1, CU2, and CU3 in the ABOUT menu). Clean around the fuel-tank cap and remove it (Figure 29).
Using the InfoCenter to Adjust the Machine Settings Tap-Off Delay Options (cont'd.) You can use the InfoCenter to adjust the following machine settings: • Tap-off delay; refer to Adjusting the Tap-Off Delay (page 24). • Reel speed while mowing; refer to Adjusting the Mowing Reel Speed (page 24). • Reel speed while backlapping the cutting units; refer to Adjusting the Backlap Reel Speed (page 24). • Clip control; refer to Adjusting the Clip-Control Feature (page 25).
Adjusting the Height of Cut (HOC) Backlap Reel Speed Options (cont'd.) Navigate to the HEIGHT OF CUT (HOC) option to adjust the height of cut. The clip control feature must be set to ON to use this feature; refer to Setting the Clip-Control Feature (page 25). 6 400 7 440 8 480 Note: The factory default setting is 3.2 mm (0.125 520 inch). 9 Note: The factory default setting is 200 rpm Adjusting the Number of Cutting-Unit Blades (increment number 1).
the machine speed while you turn the machine for another cutting pass on the green. Dialog Messages (cont'd.) Note: The factory default setting is OFF. 302 Manually center rear wheel. Continue? 303 Steer rear wheel max left. Continue? 304 Steer rear wheel max right. Continue? Navigate to the 3WD KIT option to disable an equipped 3-Wheel-Drive Kit.
2. Tilt the steering wheel to a comfortable position. 3. Tighten the bolts (Figure 31) to secure the steering-wheel assembly in your adjusted position. and ensure that the grass baskets are installed on the machine. • Operate the machine only in good visibility to avoid holes or hidden hazards. • Avoid mowing on wet grass. Reduced traction Performing Daily Maintenance could cause the machine to slide. • Keep your hands and feet away from the cutting units.
Slope Safety Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the machine frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction. • Slopes are a major factor related to loss of control • • • • • • • • • • and rollover accidents, which can result in severe injury or death.
4. Rotate the key to the OFF position to shut off the engine. 5. Remove the key. The machine should not move, as the parking brake is engaged. This indicates that the interlock system is operating correctly. Correct the problem if it is not operating properly. • Sit in the seat, start the engine, disengage the Understanding the Safety-Interlock System parking brake, move the function-control switch to the NEUTRAL position, and engage the traction pedal.
Mowing the Green rearward and hold it until all the cutting units have risen. This stops the reels and lifts the cutting units. Before mowing greens, find a clear area and practice performing basic machine functions (e.g., starting and stopping the machine, raising and lowering the cutting units, and turning). Important: Time this step correctly so that you do not cut into the fringe area, yet cut as much of the green as possible to minimize the amount of grass left to mow around the outer periphery.
Note: Heavy wet clippings cause strain on the baskets, suspensions, and actuators. This adds unnecessary weight to the machine, which decreases energy efficiency. After Operation After Operation Safety General Safety • Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. g005116 Figure 33 1. Alignment strip 3. Cut grass on the left. 2.
Inspecting and Cleaning after Mowing Hauling the Machine After mowing, thoroughly wash the machine with a garden hose without a nozzle so that excessive water pressure does not contaminate and damage the seals, bearings, and electronics. Do not wash a warm engine or the electrical connections with water. • Use a full-width ramp for loading the machine into • Use care when loading or unloading the machine into a trailer or a truck. a trailer or a truck.
Towing the Machine DANGER When the actuator is released from the brake, the machine is able to free wheel. A free-wheeling machine can cause serious injury to bystanders. Note: Refer to Figure 35 for this procedure. If the machine is not being towed, engage the parking brake. 8. Engage the parking brake. 9. Remove the chocks from the tires. 10. If the 3-Wheel Drive Kit is installed, disconnect the kit-wire-harness connectors from the main wire harness.
After you have towed the machine to your intended destination, perform the following steps: 1. Engage the parking brake. 2. Remove the tow strap from the castor fork. 3. Prepare for operation by tightening the eyebolt nut so that the spring length is 11.4 cm (4.5 inches) when installed (Figure 35). Driving the Machine Without Engine Power You can drive the machine using the battery power of the machine.
Maintenance • Disconnect the main-power connectors before Maintenance Safety • If possible, do not perform maintenance while the • Before you leave the operator’s position, do the • Support the machine with jack stands whenever • performing maintenance. engine is running. Keep away from moving parts. following: – Park the machine on a level surface. – Move the function-control switch to the NEUTRAL position. – Lower the cutting units to the ground and ensure that they are disengaged.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the instrument operation. Check the brake operation. Check the engine-oil level. Check the fuel level. Clean the engine, air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the tire pressure. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment.
Pre-Maintenance Procedures Raising the Machine DANGER Mechanical or hydraulic jacks may fail to support the machine and cause a serious injury. • Use jack stands to support the raised machine. • Use only mechanical or hydraulic jacks to lift the machine. 1. Position a jack at the desired jacking point (Figure 37): • Foot step on the left side of the machine • Jack bracket on the right side of the machine • Caster fork on the rear of the machine g286954 Figure 37 1. Foot step—left side of the machine 3.
g288413 Figure 38 1. Battery trays 2. Cutting-unit pivot mounts Engine Maintenance Raising the Hood 1. Release the straps from each side of the hood (Figure 39). Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 25 hours—Clean the foam air-cleaner element (more often in dirty or dusty conditions).
5. 6. Loosen the hose clamp and remove the air-cleaner assembly (Figure 40). Carefully pull the foam element off the paper element (Figure 40). 1. Carefully slide the foam element onto the paper element (Figure 40). 2. Place the air-cleaner assembly onto the air-cleaner base or hose and secure it (Figure 40). 3. Place the air-cleaner cover into position and tighten the cover knobs (Figure 40).
Changing the Engine Oil and Filter Service Interval: After the first 8 hours Every 100 hours CAUTION g247478 Engines can become extremely hot during normal operation. Allow the engine to cool before you change the oil or oil filter, or perform any engine maintenance. Engine oil quantity: 1.7 L (1.8 US qt) with filter 1. Remove the drain plug (Figure 42) and let the oil flow into a drain pan. g274945 Figure 42 1. Rear of the machine. 3. Drain pan 2. Drain plug g194611 Figure 41 40 2.
Servicing the Spark Plug Service Interval: Every 100 hours—Replace or clean and gap the spark plug. CAUTION Engines can become extremely hot during normal operation. g247489 Allow the engine to cool before you service the spark plug or perform any engine maintenance. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug.
Checking and Cleaning the Spark Plug Fuel System Maintenance Important: Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or cracks. 1. Replacing the Fuel Filter Clean the spark plug with a wire brush to remove any carbon deposits. Service Interval: Every 1,000 hours (sooner if the fuel flow is restricted). Use carburetor cleaner to wash the plug and ensure any foreign matter has been removed. 2.
5. Install the new filter with the arrow on the filter body pointing away from the fuel tank. 6. Ensure the hoses and hose clamps are secure to the filter. 7. Open the fuel-shutoff valve and fill the tank. Inspect the fuel lines for any leaks or loose connections. Electrical System Maintenance Electrical System Safety • Disconnect the main-power connectors before repairing the machine.
Understanding the 48 V Battery System Important: Charging the 48 V battery system is not recommended. The 48-V battery system consists of 4 12-V AGM batteries. 2 batteries are located on both sides of the machine (4 total); refer to Figure 49. This system provides power to the traction wheels, cutting-unit motors, steering motor, and lift actuators. g291736 Figure 48 1. Right side cover 3. Battery cover 2. Bolt 4. 12 V battery 1. Remove the right side cover. 2. Remove the battery cover. 3.
Locating the Fuses Refer to Figure 52 for a description of each fuse on the fuse blocks: Locating the 48-V-System Fuses The fuses in the 48 V electrical system are located under the seat (Figure 50). g279711 Figure 52 g279323 Figure 50 1. Lift actuator (center cutting 5. 48 V logic relay—5 A unit)—10 A 2. Lift acutator (left cutting unit)—10 A 6. Steering unit—30 A 3. Lift actuator (right cutting unit)—10 A 7. Work lights (optional kit)—10 A 4. Open slot 8.
Locating the Reel-Drive Circuit Fuses Locating the Generator, Wheel Motor, and Electrical System Fuses The fuses for the reel-drive circuit are located under the cover on the left side of the machine. Access the fuse block by removing the left-side cover and the fuse-block cover (Figure 53). • The fuses for the generator (100 A) and the right wheel motor (60 A) are located under the seat (Figure 55). g282894 Figure 55 1. Generator fuse—100 A 2. Right-wheel-motor fuse—60 A g278267 Figure 53 1.
Drive System Maintenance Checking the Tire Pressure Service Interval: Before each use or daily Vary the tire pressure for all 3 wheels, depending upon your turf conditions, from a minimum of 83 to a maximum of 110 kPa (12 psi to 16 psi). Important: Ensure that the tire pressure for each wheel is identical. If the tire pressure for each wheel is different, the performance of the machine is affected.
Fluid specification: SAE 80W90 Gearbox oil capacity: approximately 384 ml (13 fl oz) 1. Raise the machine; refer to Raising the Machine (page 37). Important: The machine must be level so that the correct amount of fluid can be added to the gearbox. Ensure that the machine is level on the jack stands. 2. Perform the following steps to remove the left and right-sided tires: A. Loosen and remove the wheel lug nuts (Figure 59). g278148 Figure 60 Left side of the machine shown 1. Drain port 3. Pan 2.
Brake Maintenance Adjusting the Brakes If the brake fails to hold the machine while parked, you can adjust the brakes; contact your authorized Toro distributor or refer to the Service Manual for more information. g278149 Figure 61 1. Vent hose and fitting 2. Fill port 8. Fill the gearbox with 384 ml (13 fl oz) of the specified fluid through the fill port. 9. Install the vent hose and fitting into the fill port (Figure 61). 10. Perform the following steps to install the tires: A.
Installing the Cutting Units Cutting Unit Maintenance CAUTION Blade Safety Contact with a hot engine or muffler can cause severe burns. A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. Wait for a hot engine or muffler to cool before installing the cutting units. • Inspect the blades and bedknives periodically for excessive wear or damage.
5. Close the latches down and around the cutting-unit bar and lock them in place (Figure 64). Note: You can hear a click and feel when the latches are properly locked in place. g014602 6. Coat the spline shaft of the cutting unit motor with clean grease (Figure 66). 7. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear a click from both sides of the motor (Figure 66).
Removing the Cutting Units CAUTION Contact with a hot engine or muffler can cause severe burns. Wait for a hot engine or muffler to cool before installing the cutting units. g036124 1. Figure 68 Park the machine on a clean, level surface, set the function-control switch to the NEUTRAL position and use the lift/lower joystick to lower the cutting units. 2. Engage the parking brake, shut off the engine, and remove the key. 3.
Backlapping the Cutting Units position to return the machine to forward cutting operation. 14. WARNING Contact with the bedknives, reel blades, or other moving parts can result in personal injury. Important: Do not use high pressure water to clean off the cutting units. Damage to the bearings and seals may result. • Keep your fingers, hands, and clothing away from the bedknives, reel blades, or moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. 1.
Storage If you wish to store the machine for a long period of time, perform the steps listed in Preparing the Machine for Storage (page 54). Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
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