Service Bulletin

Customer Service Bulletin
Commercial Business Group
Greensmaster
®
Flex 21 and DPA Reels Date: October 15, 2004
Model/Serial Range: Model Number: Serial Numbers:
004200 (Flex 21) 240001000-240009999
04610 (DPA 8-blade) 240000101-240009999
04611 (DPA 11-blade) 240000101-240009999
Subject: Availability of Seal Repair Kits and Tools for Servicing Rollers and Reels
The roller and reel seal designs in these cutting units have specific installation
procedures in order to perform as expected. Kits to service these cutting units are now
available and contain instructions on how to properly install the parts for an effective
repair. The kits listed below are available through your local distributor.
Flex 21
- Reel Seal Rebuild Kit (108-3160) one kit is required for one reel
DPA
- Reel Seal Replacement Kit (106-6937) one kit is required for one reel
Rollers - Rebuild Kit (107-1594) one kit rebuilds one roller and includes bearings
Note: Special Tool Kit TOR 4108 is now available to aid in the repair of Flex 21 and
DPA Cutting Units. These special tools are highly recommended for performing
consistent and effective repairs, especially where multiple cutting unit repairs are
involved. The Kit is available through your local distributor.
Use: Bearing and Seal Installer TOR4105 uses the threads on either end of the roller
shaft to draw the bearings into position and then the tools are reversed and used
to properly position the seals. Do not use the assembly spacers in Roller Rebuild
Kit (107-1594) when using this Tool. Sleeve Driver TOR4107 is used to install
the wear sleeve on the Flex 21 reel shaft (Flex 21 only).
Ref: 01-02.doc Copyright, 2004. The Toro Company
(Flex 21 only)

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