Form No. 3369-628 Rev A 8, 11 and 14 Blade DPA Reel Mower Greensmaster® 3000 Series Traction Unit Model No. 04618—Serial No. 312000001 and Up Model No. 04619—Serial No. 312000001 and Up Model No. 04624—Serial No. 312000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction Figure 2 Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. 1. Safety alert symbol This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. You may contact Toro directly at www.Toro.
Safety advisable and required by some local ordinances and insurance regulations. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions.
Setup Media and Additional Parts Description Use Qty. Ball stud 2 Mount to roller Operator’s Manual 1 Read before installing and operating cutting unit Parts catalog 1 Use to reference part numbers Certification of compliance 1 CE Certification 1 Installing the Front Roller No Parts Required Procedure The cutting unit is shipped without a front roller. Install the roller using the loose parts supplied with the cutting unit and installation instructions included with the roller.
3 Propping up the Cutting Unit No Parts Required Procedure Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit to make sure the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure 6). Figure 4 1. Offset lift hook The Chain Link, part no. 106-2601 and mounting bracket, part no. 105-5738 may also be used on the Greensmaster 3250-D traction unit.
4 Repositioning the Counter Weights No Parts Required Procedure Figure 8 The cutting units are shipped with the counter weight mounted to the right end and the motor mount to the left end of the cutting unit. To change the cutting unit to different positions, proceed as follows: 1. Drive spline 2. Motor mount 3. Allen head screw (2) 4. On the right end of the cutting unit, apply a light coating of oil to the O-ring and install the motor mount with the (2) Allen head screws previously removed.
4. Check for light contact at other end of reel using paper and adjust as required. 5. After the adjustment is accomplished, check to see if the reel can pinch paper when inserted from the front and cut the paper when inserted at a right angle to the bedknife (Figure 10). It should be possible to cut the paper with minimum contact between the bedknife and the reel blades.
Figure 12 1. Spacer 2. Roller bracket 3. Sideplate mounting flange Figure 13 2. To adjust rear roller proceed as follows: 1. Sideplate mounting capscrews A. Raise the rear of the cutting unit and place a block under the bedknife. Important: Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit to make sure the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure 6). B.
Figure 16 1. Gauge bar 4. Rotate the adjusting screw until the front roller contacts the gauge bar. Adjust both ends of the roller until the entire roller is parallel to the bedknife. Figure 14 3. Adjusting screw 1. Height-of-cut arm 2. Locknut Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures that the height-of-cut is identical at both ends of the bedknife. 5. Tighten the nuts to secure the adjustment.
8 Adjusting the Cut-Off Bar No Parts Required Procedure Adjust the cut-off bar to assure the clippings are cleanly discharged from the reel area: 1. Loosen the screws securing the top bar (Figure 17) to the cutting unit. 1 g014643 Figure 17 1. Cut-off bar 2. Insert a .060 inch feeler gauge between the top of the reel and the bar and tighten the screws. Ensure the bar and reel are equal distance apart across the complete reel. Note: The bar is adjustable to compensate for changes in turf conditions.
Product Overview Specifications Tractors These cutting units will mount on the Greensmaster 3000, 3000-D, 3050, 3100, 3150, 3250-D and 3150-Q Traction Units. Height of Cut Cutting height is adjusted on the front roller by two vertical screws and held by two locking cap screws Height Of Cut Range Standard bench height of cut range is .062 inch (1.6 mm) to .500 inch (12.7 mm). Bench height of cut range with the High Height of Cut Kit installed is .285 inch (7 mm) to 1.00 inch (25 mm).
Operation bedknife. If a file is occasionally run across the front edge to remove this burr, improved cutting can be obtained. After extended running, a ridge will eventually develop at both ends of the bedknife. These notches must be rounded off or filed flush with the cutting edge of the bedknife to ensure smooth operation Note: Determine the left and right sides of the machine from the normal operating position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Servicing the Bedbar Removing the Bedbar 1. Turn bedbar adjuster screw, counterclockwise, to back bedknife away from reel (Figure 18). Figure 20 1. Bedbar bolt 2. Nut 3. Steel washer 4. Nylon washer Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. 2.
Backlapping the Reel DANGER Contact with the reel or other moving parts can result in personal injury. Keep fingers, hands, and clothing away from the reels or other moving parts. • Stay away from the reel while backlapping. • Never use a short handled paint brush for backlapping. Part No. 29-9100 Handle assembly complete or individual parts are available from your local Authorized Toro Distributor. 1.
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
