Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush, Greensmaster 3000 Series DPA Cutting Units

FormNo.3441-315RevA

RearRollerBrush

Greensmaster

3120,3150,3250-D,TriFlex®3300,and3400Series

DPACuttingUnits

ModelNo.04650

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Note:Ifyourmachineisnotequippedwithastopmountbumper,installabumperkitbeforeproceedingwith

thisinstallation;contactyourauthorizedTorodistributorformoreinformation.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Changethecongurationofthekit.

Adapterkit(Part132-0723—sold

separately)

Ifyourunitdoesnothavea

groomer,installtheadapterkit

(Part132-0723—soldseparately).

Adapterkit—Part140-5534(sold

separately)

Ifyourunithasabelt-drivengroomer

(Model04709or04710),installthe

adapterkit(Part140-5534—sold

separately).

Drive-housingassembly1

Bracketassembly(driveside)

Hex-socketscrew(1/4x3/4inch)

Installthedrivehousingtothebearing

bracket.

Flangenut(5/16inch)

Flange-headbolt(5/16x1inch)

Retainingring1

Installthedrive-sidebracketandthe

drivehousingtothecuttingunit.

Brushassembly1

Bracketassembly(non-driveside)

Bearingcover1

Hex-socketscrew2

Locknut2

Smallretainingring

Flockedseal1

Installthebrushassembly.

Flangenut(5/16inch)

Flange-headbolt(5/16x1inch)

Installthenon-drive-sidebrackettothe

cuttingunit.

Nopartsrequired

–

Positionthebrush.

Belt1

Drivepulley1

Drivenpulley1

Washer(asrequired)

Installthepulleysandthebelt.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3441-315*

Summary of content (16 pages)

PAGE 1
Form No. 3441-315 Rev A Rear Roller Brush Greensmaster® 3120, 3150, 3250-D, TriFlex® 3300, and 3400 Series DPA Cutting Units Model No. 04650 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
PAGE 2
Procedure 11 Description 1 3 Cover Hex-socket screw (1/4 x 3/8 inch) 1 Changing the Configuration of the Kit No Parts Required No Parts Required Procedure Park the machine on a level surface. 2. Engage the parking brake. 3. Lower the cutting units. 4. Shut off the engine and remove the key. 5. Remove the cutting units from the machine; refer to your cutting unit Operator’s Manual. Install the cover. 2 Preparing the Machine 1. Use Qty.
PAGE 3
g032558 g032557 Figure 2 2. Figure 3 Rotate the bearing and the flocked seal in the right bracket so that they fit through the slots, and remove them (Figure 3). 3. 3 Check to ensure that the O-ring in each bracket stays in place (Figure 4).
PAGE 4
g032677 Figure 4 1. O-rings 4. Align the bearing and the flocked seal that you removed in step 2 in the slots in the left bracket, and rotate them to the original position (Figure 5). g032676 Figure 6 Left Drive Configuration B. Remove the spring, flip it over, and install it as shown in Figure 6. C. Secure the spring and the bushing with the screw that you removed in step A. g032562 Figure 5 Left Drive Configuration 1. Left bracket 7. Bearing cover 2. Bearing 8. Locknut 3. Flocked seal 4.
PAGE 5
3 Installing the Adapter Kit For Units without Groomers Parts needed for this procedure: 1 Adapter kit (Part 132-0723—sold separately) g032589 Figure 8 Procedure 1. Bearing screw For a cutting unit without a groomer, the adapter kit provides the necessary mounting points for installing the brush kit. 1. 5. Remove the screws securing the weight and remove the weight (Figure 7). Secure the driveshaft to the driveshaft adapter (Figure 9) and torque it to 149 to 162 N∙m (110 to 120 ft-lb).
PAGE 6
4 Installing the Adapter Kit For Units with a Belt-Driven Groomer Parts needed for this procedure: 1 g032591 Figure 10 1. Weight 9. 2. Screw Adapter kit—Part 140-5534 (sold separately) Procedure 1. Place the O-ring on the adapter as shown in Figure 11. Remove the belt-cover plug and the existing bolt (Figure 12) from the groomer-belt cover. g334681 Figure 12 g032592 Figure 11 1. O-ring 1. Belt-cover plug 2. Bolt 3. Flange-head bolt 2. Adapter 10. Install the adapter as shown in Figure 11.
PAGE 7
g032459 Figure 16 g334692 Figure 14 1. Adapter 1. Hex-socket screw (1/4 x 3/4 inch) 2. Bolt (5/8 inch) 3. Drive-housing assembly 2. Drive-side-bracket assembly 4. Use a bolt (1/4 inch) to install the belt drive to the belt cover (Figure 15). 6 Installing the Drive-Side Bracket and the Drive Housing to the Cutting Unit Units With a Universal Groomer Drive Kit Only g334693 Figure 15 1. Bolt (1/4 inch) 2.
PAGE 8
• Unit without a groomer (Figure 18): g283369 Figure 17 1. Cap g335283 Figure 18 2. Secure the assembled drive-side bracket and drive housing to the cutting unit with 2 flange-head bolts (5/16 x 1 inch), 2 flange nuts (5/16 inch), and a retaining ring. 1. Flange nut (5/16 inch) 3. Retaining ring 2. Flange-head bolt (5/16 x 1 inch) Refer to the following figures for your appropriate configuration: • Unit with a belt-driven groomer (Figure 19): g335284 Figure 19 1. Flange nut (5/16 inch) 2.
PAGE 9
• Unit with a universal groomer (Figure 20): g032560 Figure 21 1. Left bracket 2. Bearing cover g032460 Figure 20 1. Flange nut (5/16 inch) 3. Retaining ring 2. 2. Flange-head bolt (5/16 x 1 inch) 3. Nut 4. Bolt Insert the end of the brush shaft without the splines into the shaft collar in the bracket assembly (non-drive side) as shown in Figure 22.
PAGE 10
8 Installing the Non-Drive-Side Bracket to the Cutting Unit Parts needed for this procedure: 2 Flange nut (5/16 inch) 2 Flange-head bolt (5/16 x 1 inch) Procedure Use 2 flange-head bolts (5/16 x 1 inch) and 2 flange nuts (5/16 inch) to install the non-drive-side bracket to the cutting unit as shown in Figure 24. g032463 Figure 23 1. Small retaining ring 4. 2. Flocked seal Insert the splined end of the brush shaft through the bearing in the drive-side bracket as shown in Figure 23.
PAGE 11
9 10 Positioning the Brush Installing the Pulleys and the Belt No Parts Required Parts needed for this procedure: Procedure 1. Loosen the 2 nuts and bolts securing each bracket to the cutting unit. 2. Position the roller brush so that it is just touching or resting on the rear roller. 1 Belt 1 Drive pulley 1 Driven pulley 2 Washer (as required) Important: Heavy brush contact on the Procedure roller causes premature brush wear. 3.
PAGE 12
g032465 Figure 28 Right Drive Configuration g033566 Figure 26 1. Drive pulley 3. Idler 2. Belt 4. Driven pulley 1. Flats 3. Ensure that any cutting units that use a left drive configuration are set up correctly; refer to Figure 29. Check the alignment of the pulleys (Figure 27). g032697 Figure 29 Left Drive Configuration g032675 Figure 27 4. If the pulleys are not aligned, change the position of the driven pulley by removing the washer or adding the other washer as necessary. 5.
PAGE 13
11 Installing the Cover Parts needed for this procedure: 1 Cover 3 Hex-socket screw (1/4 x 3/8 inch) Procedure Use the 3 hex-socket screws (1/4 x 3/8 inch) to secure the cover to the drive housing (Figure 30). Note: Position the cover so that the notch is at the bottom. g033565 Figure 30 1. Cover 3. Hex-socket screw (1/4 x 3/8 inch) 2.
PAGE 14
Maintenance Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. Restraining the Reel for Removing Threaded Inserts 1. Tip up the cutting unit so that you access the bottom of the reel. 2.
PAGE 15
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8 x 12 inches with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you are torquing (Figure 32). 2. Place the pry bar against the weld side of the reel support plate (Figure 32). Note: Insert the pry bar between the top of the reel shaft and the backs of the reel blades so that the reel does not move.
PAGE 16
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 04650 Serial No.