Form No. 3443-432 Rev A 8-Blade, 11-Blade, or 14-Blade EdgeSeries™ DPA Cutting Unit Greensmaster® 3150 or 3250-D Series Traction Unit Model No. 04652—Serial No. 408000000 and Up Model No. 04654—Serial No. 408000000 and Up Model No. 04656—Serial No. 408000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Contents Safety Safety ....................................................................... 3 General Safety ................................................... 3 Cutting Unit Safety.............................................. 4 Blade Safety ....................................................... 4 Safety and Instructional Decals .......................... 4 Setup ........................................................................ 5 Installing the Roller .........................................
Cutting Unit Safety Blade Safety • The cutting unit is only a complete machine when A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. installed on a traction unit. Read the traction unit Operator’s Manual carefully for complete instructions on the safe use of the machine. • Inspect the blade periodically for wear or damage.
Setup Media and Additional Parts Description Use Qty. Ball stud 2 Mount this to the roller. Operator's Manual 1 Read before installing and operating the cutting unit. Installing the Roller The cutting unit is shipped without a front roller. Obtain a roller from your authorized Toro distributor and install it on the cutting unit, as follows: 1. Remove the plow bolt and flange locknut securing one of the height-of-cut arms to the cutting unit side plate (Figure 3). 7.
Installing the Hoop Link, Offset Link, or Chain Link For cutting units mounting on a traction unit with a serial number prior to 240000001, obtain and install the proper lift link as follows: Note: The 2 bolts used to mount the lift link are shipped installed on the cutting unit. • For Greensmaster 3120 and 3150 traction units, install the hoop link supplied with the traction unit. Install the hoop link to the top of the cutting unit with 2 bolts.
Repositioning the Counter Weights The cutting units are shipped with the counter weight mounted to the left end and the motor mount to the right end of the cutting unit. To change the cutting unit to different positions, proceed as follows: Important: Whenever you need to tip the cutting unit on its side, ensure that you prop it up to avoid damaging the bedbar-adjusting bolts; refer to Supporting the Cutting Unit (page 13) 1.
Product Overview Operation Specifications Refer to your traction unit Operator’s Manual for detailed operation instructions. Before using the cutting unit each day, adjust the bedknife; refer to Adjusting the Bedknife-to-Reel Contact (page 8). Test the quality of cut by cutting a test swath before using the cutting unit to ensure that the finished cut is correct.
B. Adjusting the Bedknife to the Reel Insert a long strip of cutting performance paper between the reel and bedknife, perpendicular to the bedknife (Figure 11), then slowly rotate the reel forward; it should cut the paper; if not, repeat steps A and B until it does. Use this procedure during initial cutting-unit setup and after grinding, backlapping, or disassembling the reel. This is not a daily adjustment. 1. Position the cutting unit on a flat, level work surface. 2.
g014405 Figure 13 1. Sideplate-mounting flange 3. Roller bracket 2. Spacer g000487 Figure 11 Note: If excessive contact/reel drag is evident, backlap, reface the front of the bedknife, or grind the cutting unit to achieve the sharp edges needed for precision cutting (Refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). 1. Raise the rear of the cutting unit and place a block under the bedknife. 2.
Low-cut (Optional) 93-4264 4.7 to 25.4 mm (0.188 to 1.00 inch) High-cut (Optional) 94-6392 7.9 to 25.4 mm (0.312 to 1.00 inch) Fairway (Optional) 63-8610 9.5 to 25.4 mm (0.375 to 1.00 inch) Fairway EdgeMax (optional) 137-0879 9.5 to 25.4 mm (0.375 to 1.00 inch) Note: For heights of cut greater than 9.5 mm (0.375 inch), install the high-height-of-cut kit. Adjusting the Height-of-Cut Gauge Before adjusting the height of cut, set the height-of-cut gauge as follows: 1.
7. Verify that the height-of-cut setting is correct; repeat this procedure if necessary. Adjusting the Cut-Off Bar Adjust the cut-off bar to ensure that the clippings are cleanly discharged from the reel area, as follows: Note: The bar is adjustable to compensate for changes in turf conditions. Adjust the bar closer to the reel when the turf is extremely dry. By contrast, adjust the bar further away from the reel when the turf conditions are wet.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Supporting the Cutting Unit Whenever you need to tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit to ensure that the nuts on the back end of the bedbar-adjusting bolts are not resting on the work surface (Figure 18). g278332 Figure 19 1. 30° g016511 2. 1.3 mm (0.050 inch) Figure 18 1. Prop (not provided) 2. Bedbar-adjusting-screw nut (2) 2.
Removing the Bedbar 1. Turn the bedbar adjusting screw, counterclockwise, to back the bedknife away from the reel (Figure 20). g020056 Figure 22 1. Bedbar bolt 3. Nylon washer 2. Nut 4. Steel washer Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washers and the bedbar-adjusting screw (Figure 20). 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and 3 washers (6 total). g016429 Figure 20 1. Bedbar-adjusting screw 3. Bedbar 2.
g034114 g016470 Figure 25 Figure 23 1. Spring-tension nut 7. 1. Angle-indicator mount 2. Spring 2. Edge of the magnet mated 4. Angle indicator with the edge of the bedknife Adjust the bedknife to the reel; refer to Adjusting the Bedknife to the Reel (page 9). 4. Checking the Top Grind Angle produces, and should be within 2° of the recommended top grind angle.
Installing the Bedknife 1. Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface. 2. Clean the screw threads. 3. Apply never-seize compound to the screws and install the bedknife to the bedbar. g255046 Figure 27 1. Bednife screw tool 2. Install and torque these first to 1 N∙m (10 in-lb). 6. g255045 Figure 26 1. Bedbar 2. Bedknife 3. Screw 4. Torque the 2 outer screws to 1 N∙m (10 in-lb). 5.
Backlapping the Cutting Unit DANGER Contact with the reel or other moving parts can result in personal injury. Keep your fingers, hands, and clothing away from the reels or other moving parts. • Stay away from the reel while backlapping. • Never use a short handled paint brush for backlapping. Part No. 29-9100 Handle assembly complete or individual parts are available from your local authorized Toro distributor. 1.
Servicing the Roller The Greens Roller Rebuild Kit (Part No. 140-5552) and the Greens Roller Rebuild Tool Kit (Part No. 140-5553) (Figure 28) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts, and seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
