Installation Instructions

ManualsBrandsToro ManualsAttachmentsDPA Reel Mower Groomer (LH), Greensmaster 3000 Series Traction Unit

Table Of Contents

FormNo.3390-519RevB

DPAReelMowerGroomer(LH)

Greensmaster

3000SeriesTractionUnit

ModelNo.04709

InstallationInstructions

Note:IfyouareinstallingthiskitonaGreensmaster3250tractionunit,youwillneedthePullLinkkit,112-9248.

IfyouareinstallingthiskitonaGreensmaster3050,3100,or3150tractionunit,youwillneedthePullLinkkit,106-2643.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Locknut(3/8x16inch)

Left-handdrivecover

Groomerbelt

Groomerdrive

Shoulderbolt

Extensionspring1

Left-handdrivesideplate

Shimplate

Left-handgroomerarm

Bolt(M6)

Bushing2

Springwasher

Locknut(3/8x24inch)

Right-handsupportplate1

Right-handgroomerarm1

Washer2

Rollerheightspacer6

Bolt(1/4inch)

Drivenpulley1

Installthegroomingreelkit

Note:Thisattachmentcanonlybeinstalledonmodel04613,

04614,04615,04618,04619or04624cuttingunits.

Note:Theleft-handgroomerdrivesareshowninthegures.

Important:Readtheseinstructionsthoroughlybefore

settinguporoperatingthegroomer.Failuretofollow

setuporoperatinginstructionsinthismanualmayresult

indamagetothecuttingunitand/orthegroomeror

theturf.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3390-519*B

Summary of content (16 pages)

PAGE 1
Form No. 3390-519 Rev B DPA Reel Mower Groomer (LH) Greensmaster® 3000 Series Traction Unit Model No. 04709 Installation Instructions Note: If you are installing this kit on a Greensmaster 3250 traction unit, you will need the Pull Link kit, 112-9248. If you are installing this kit on a Greensmaster 3050, 3100, or 3150 traction unit, you will need the Pull Link kit, 106-2643.
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1. Separate the cutting unit from the traction unit. Refer to your Operator's Manual for the procedure. 2. Loosen the screws securing each end of the front roller to the height-of-cut arms (Figure 1). G017079 Figure 2 1. Counterweight 6. Remove the bearing nut from the reel shaft (Figure 2). G017055 7. Remove the 2 Allen head screws securing the motor mount to the right end of the cutting unit. Remove the motor mount (Figure 3). Figure 1 1. Roller mounting screws 2. Height-of-cut arm 2.
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11. Apply grease to the seals in the drive assembly bearing support and to the end of the groomer shaft (Figure 5). 8. Slide the shim plate on to the rear of the left-hand drive assembly as shown in Figure 4. 12. Slide the splined end of the groomer shaft into the drive assembly bearing support (Figure 5). G017057 G017058 Figure 5 1. Groomer shaft 13. Apply grease to the seal surface of the drive pulley, as shown in Figure 6. Note: Do not put grease on the area where the belt will ride. 14.
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17. Insert the other end of the groomer shaft into the right-hand side plate bearing support (Figure 7). G017061 Figure 8 1. Drive pulley 20. Insert a bushing into the hole in the left-hand groomer drive assembly (Figure 9). Figure 7 1. Right-hand side plate bearing support 3. Motor mount 2. Socket head bolt 2 18. Insert the motor mount onto the side plate. Secure the motor mount and side plate to the right end of the cutting unit with 2 socket head bolts and nuts previously removed (Figure 7).
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1 2 G017065 Figure 12 G017063 1. Roller shaft bolt Figure 10 1. Height-of-cut screw 25. Thread the height-of-cut adjusting screw into the top of the right-hand adjuster arm assembly (Figure 10). 2. Left adjuster arm assembly 26. Insert the roller shaft into the right adjuster arm. Do not tighten the bolt at this time. 22. Install the left-hand adjuster arm assembly to the cutting unit side plate using the existing plow bolt, nut, and a new washer.
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31. Mount the belt cover to the groomer housing assembly with 3 locknuts (Figure 16). G017067 Figure 14 1. Drive belt G017069 Figure 16 Important: Make sure the belt is centered on the pulleys and in the grooves (Figure 15). 1. Belt cover 32. Center the roller between the adjuster arms and tighten the mounting bolts (Figure 12). 33. Lubricate the groomer bearings (Figure 17 and Figure 18) weekly or after every 10 operating hours, before extended periods of non-use and immediately after every washing.
PAGE 7
It is difficult to make precise recommendations on use of grooming reels because so many variables affect the performance of grooming, including: • The time of the year (i.e.
PAGE 8
Setting the Height/Depth of the Groomer The groomer blade height/depth can be set using the following chart, figures, and procedure: Rear Roller Spacers Required Height-of-Cut (mm) 0 1.5 3.0 4.8 6.3 1 mm mm mm mm Height-of-Cut (inches) 0.06 0.12 0.19 0.25 Groomer Arm Position Height-of-Grooming Range (mm) to to to to 1.5 3.0 4.8 6.3 Height-of-Grooming Range (inches) inches inches inches inches A A B B 0.7 1.5 2.2 3.0 mm mm mm mm 0.03 to 0.06 inches 0.06 to 0.12 inches 0.09 to 0.19 inches 0.
PAGE 9
Note: If using the groomer brush, lower it to 1/2 the height-of-cut setting above the ground (e.g. for 3.2 mm (1/8 inch) height-of-cut setting, set the groomer at 3.2 mm (1/8 inch) above the ground). is approximately equal to 0.08 mm (0.003 inch) of groomer depth. 4. Compare the results. The first groomed area when the setting was 1/2 the height-of-cut setting above the ground will have removed significantly less grass and thatch than the second setting.
PAGE 10
periods of non use, and immediately after every washing. Pump grease into fittings until grease is purged onto groomer shaft. Wipe excess grease from the seals and shaft. Note: Operate groomer for 30 seconds after greasing. Disengage cutting unit and wipe excess grease from the seals and shaft. Figure 25 1. Grooming blade 3. Sharp edges 2. Dull (rounded) edges Replacing the Grooming Reel G027982 Figure 23 The grooming reel can be removed to replace individual blades or the entire shaft.
PAGE 11
G017067 Figure 27 1. Belt 3. Loosen the bolt securing the roller shaft to the height-of-cut arm (Figure 28). G017075 Figure 30 1. Right adjuster arm assembly 2. Washer and locknut 6. Remove the flange locknut securing the driven pulley to the end of the groomer shaft (Figure 31). Remove the pulley. G017074 Figure 28 1. Roller shaft bolt 4. Remove the locknut and spring washer securing the height-of-cut arm assembly rod end to the groomer drive assembly (Figure 29). G017076 Figure 31 1.
PAGE 12
G017077 Figure 32 1. Groomer drive pulley 8. Remove the 2 shoulder bolts securing the groomer drive assembly to the side plate adapters (Figure 33). G017078 Figure 33 1. Groomer drive assembly 2. Shoulder bolts 9. Remove the groomer drive assembly from the bolts. 10. Remove the groomer shaft. 11. Torque the groomer drive pulley to 170 N-m (125 ft-lb).
PAGE 13
Notes: 13
PAGE 14
Notes: 14
PAGE 15
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 04709 Serial No.
PAGE 16