Installation Instructions

ManualsBrandsToro ManualsAttachmentsDPA Reel Mower Groomer (RH), Greensmaster 3000 Series Traction Unit

FormNo.3390-532RevB

DPAReelMowerGroomer(RH)

Greensmaster

3000SeriesTractionUnit

ModelNo.04710

InstallationInstructions

Note:Thisattachmentcanonlybeusedonmodel04613,04614,04615,04618,04619,and04624cuttingunits.

Note:IfyouareinstallingthiskitonaGreensmaster3250tractionunit,youwillalsoneedthePullLinkkit,112-9248.

Thefollowinggroomerreelsarealsoavailableforthis

product:

•Springsteelgroomer

•Carbidegroomer

•Spiralbrush

•Softperfectiongroomingbrush

•Stiffperfectiongroomingbrush

ContactyourlocalTorodistributorformoreinformation.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Locknut(3/8x16inch)

Right-handdrivecover1

Groomerbelt

Groomerdrive

Shoulderbolt

Extensionspring1

Right-handdrivesideplate1

Shimplate

Right-handgroomerarm1

Bolt(M6)

Bushing2

Springwasher

Locknut(3/8x24inch)

Left-handsupportplate

Left-handgroomerarm

Washer2

Rollerheightspacer6

Bolt(1/4inch)

Drivenpulley1

Installingthekit.

Note:Theright-handgroomerdrivesareshowninthe

gures.

Important:Readtheseinstructionsthoroughlybefore

settinguporoperatingthegroomer.Failuretofollow

setuporoperatinginstructionsinthismanualmayresult

indamagetothecuttingunitand/orthegroomeror

theturf.

Determinetheleftandrightsidesofthemachinefromthe

normaloperatingposition.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3390-532*B

Summary of content (16 pages)

PAGE 1
Form No. 3390-532 Rev B DPA Reel Mower Groomer (RH) Greensmaster® 3000 Series Traction Unit Model No. 04710 Installation Instructions Note: This attachment can only be used on model 04613, 04614, 04615, 04618, 04619, and 04624 cutting units. Note: If you are installing this kit on a Greensmaster 3250 traction unit, you will also need the Pull Link kit, 112-9248.
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1. Separate the cutting unit from the traction unit. Refer to your Operator's Manual for the procedure. 2. Loosen the screws securing each end of the front roller to the height-of-cut arms (Figure 1). G016289 2 1 Figure 2 1. Counterweight 2. Bearing nut G016224 6. Remove the bearing nut from the reel shaft (Figure 2). Figure 1 1. Roller mounting screws 2. Height-of-cut arm 7. Remove the 2 Allen head screws securing the motor mount to the left end of the cutting unit.
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G027980 13. Apply grease to the outer seal of the drive pulley (Figure 6). Note: Do not put grease on the area where the belt will ride. 5 4 1 G016228 Figure 6 2 2. Driven pulley 4. Apply grease here 14. Slide the pulley onto the groomer shaft (Figure 6). 1. Right-hand drive assembly 4. Shim plate 15. Secure pulley to shaft with a flange lock nut (Figure 6) and torque it to 23 to 28 N-m (17–21 ft-lb). 5. Pilot bore 16.
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G016218 1 G016213 1 Figure 8 1. Drive pulley 3 20. Insert a bushing into the hole in the right-hand groomer drive assembly (Figure 9). 2 Figure 7 1. Left-hand side-plate bearing support 3. Motor mount 2. Socket head bolt 18. Insert the motor mount onto the side plate. Secure the motor mount and side plate to the left end of the cutting unit with 2 previously removed socket head bolts and nuts (Figure 7). 2 1 Note: Make sure the side plate rotates freely. G016215 19.
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1 2 G016229 Figure 12 G016216 1. Roller shaft bolt Figure 10 25. Thread the height-of-cut adjusting screw into the top of the left-hand adjuster-arm assembly (Figure 10). 2. Right adjuster-arm assembly 1. Height-of-cut screw 26. Insert the roller shaft into the left adjuster arm. Do not tighten the bolt at this time. 22. Install the right-hand adjuster-arm assembly to the cutting-unit side plate using the existing plow bolt, nut, and new washer.
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G016231 Figure 14 1. Drive belt G027982 Figure 17 Important: Make sure the belt is centered on the pulleys and in the grooves (Figure 15). G016232 Figure 18 Figure 15 31. Mount the belt cover to the groomer housing assembly with 3 lock nuts (Figure 16). G016233 Figure 16 1. Belt cover 32. Center the roller between the adjuster arms and tighten the mounting bolts (Figure 12). 33.
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Operation • The height-of-cut setting on the main reel Introduction • How long the grooming reel has been in use on this green Grooming is performed in the turf canopy above the soil level. Grooming promotes vertical growth of grass plants, reduces grain, and severs stolons producing a denser turf. Grooming produces a more uniform and tighter playing surface for faster and truer action of the golf ball.
PAGE 8
Setting the Height/Depth of the Groomer The groomer blade height/depth can be set using the following chart, figures, and procedure: Rear Roller Spacers Required Height-of-Cut (mm) 0 1.5 3.0 4.8 6.3 1 mm mm mm mm Height-of-Cut (inches) 0.06 0.12 0.19 0.25 Groomer Arm Position Height-of-Grooming Range (mm) to to to to 1.5 3.0 4.8 6.3 Height-of-Grooming Range (inches) inches inches inches inches A A B B 0.7 1.5 2.2 3.0 mm mm mm mm 0.03 to 0.06 inches 0.06 to 0.12 inches 0.09 to 0.19 inches 0.
PAGE 9
4. Compare the results. The first groomed area when the setting was 1/2 the height-of-cut setting above the ground will have removed significantly less grass and thatch than the second setting. Check the test green 2 or 3 days after the first grooming for general condition/damage. If the groomed areas are turning yellow/brown, and the non-groomed areas are green, then the grooming was too aggressive. Note: The color of the grass will change when the grooming reel is used.
PAGE 10
Note: Operate groomer for 30 seconds after greasing. Disengage cutting unit and wipe excess grease from the seals and shaft. Figure 25 1. Grooming blade 3. Sharp edges 2. Dull (rounded) edges G027982 Figure 23 Replacing the Grooming Reel The grooming reel can be removed to replace individual blades or the entire shaft. Remove and replace the grooming reel shaft using the following procedure: 1. Remove the belt cover from the groomer housing (Figure 26).
PAGE 11
1 2 G016231 Figure 27 1. Belt 3. Loosen the bolt securing the roller shaft to the height-of-cut arm (Figure 28). G016258 Figure 30 1. Right adjuster arm assembly 2. Washer and locknut 6. Remove the flange locknut securing the driven pulley to the end of the groomer shaft (Figure 31). Remove the pulley. G016229 Figure 28 1. Roller shaft bolt 4. Remove the locknut and spring washer securing the height-of-cut arm assembly rod end to the groomer drive assembly (Figure 29). G016238 Figure 31 1.
PAGE 12
1 G16239 Figure 32 1. Groomer drive pulley 8. Remove the 2 shoulder bolts securing the groomer drive assembly to the side plate adapters (Figure 33). G016240 Figure 33 1. Groomer drive assembly 2. Shoulder bolts 9. Remove the groomer drive assembly from the bolts. 10. Remove the groomer shaft. 11. Torque the groomer drive pulley to 170 N-m (125 ft-lb) (Figure 8). Note: The use of an impact gun is not enough to ensure proper installation.
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Notes: 13
PAGE 14
Notes: 14
PAGE 15
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 04710 Serial No.
PAGE 16