Installation Instructions

ManualsBrandsToro ManualsRiding ProductsDPA Reel Mower Rear Roller Brush (LH), Greensmaster 3000 Series Traction Unit

FormNo.3390-283RevA

DPAReelMowerRearRollerBrush(LH)

Greensmaster

3000SeriesTractionUnit

ModelNo.04726

InstallationInstructions

Note:ThisattachmentcanonlybeinstalledonModel

04613,04614,04615,04618,04619or04624cuttingunits.

Note:Left-handbrushdrivesareshowninallgures.

Note:Determinetheleftandrightandfrontandbacksides

ofthemachinefromthenormaloperatingposition.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Leftbrushsupport

Leftbrushsupportcover

Leftbrushsupportassembly

Rollerbrush1

Brushdrivebelt1

Drivepulley(withhexextension)

Drivenpulley(withkeyslot)

Hexbolt(1/4inchX2–1/4inches)

Hexbolt(5/16inchX1inch)

Threadlockbolt(5/16inchx5/8inch)

Flangenut(5/16inch)

Washer1

Bearingspacer2

Spacer

Squarekey

Brushdriver1

O-ring

Installtherearrollerbrush.

MediaandAdditionalParts

Description

Qty.

Use

InstallationInstructions1

Readbeforeinstallingoroperatingtheattachment.

PartsCatalog

Usetoreferencepartnumbers.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUK.

AllRightsReserved

*3390-283*A

Summary of content (12 pages)

PAGE 1
Form No. 3390-283 Rev A DPA Reel Mower Rear Roller Brush (LH) Greensmaster® 3000 Series Traction Unit Model No. 04726 Installation Instructions Note: This attachment can only be installed on Model 04613, 04614, 04615, 04618, 04619 or 04624 cutting units. Note: Determine the left and right and front and back sides of the machine from the normal operating position. Note: Left-hand brush drives are shown in all figures.
PAGE 2
Installing the Rear Roller Brush Installing on Cutting Units Without a Groomer Note: For cutting units with a groomer installed, refer to Installing on Cutting Units with a Groomer (page 5). G017558 1. Position the machine on a level surface, lower the cutting units to the ground, engage the parking brake, stop the engine and remove the key from the ignition. Figure 2 2. Separate the cutting units from the traction unit. Refer to the Operator’s Manual for the removal procedure. 1. Brush driver 3.
PAGE 3
D. Attach the rear side of the left brush support to the inside of the cutting unit side plate with 2 hex bolts and 2 flange nuts (Figure 3). 9. Attach the brush to the left brush support: A. Slide the locking collar up to the shoulder on the brush shaft. Insert the brush shaft through the bearing in the left brush support (Figure 4). G017561 Figure 5 G017560 Figure 4 1. Brush shaft 5. Spacer 2. Locking collar 6. Driven pulley 3. Bearing 7.
PAGE 4
12. Align the pulleys: A. Align the driven pulley to the idler and drive pulleys by moving the roller brush back and forth between the right and left supports. (Figure 7). Important: The brush drive belt may fail prematurely if the pulleys are not properly aligned. G017564 Figure 8 1. Cutting unit side plate (2) 3. Hex bolts on left side (2) 2. Hex bolts on right side (3) B. G017563 Important: Make sure roller brush is parallel to rear roller. Figure 7 1. Roller brush 4. Driven pulley 2.
PAGE 5
G017567 Figure 11 1. Grease fitting (2) 18. Repeat this procedure on the remaining cutting units. G017565 Installing on Cutting Units with a Groomer Figure 9 1. Hex bolt 4. Idler cover plate 2. Nut (not shown) 5. Left brush support 3. Idler pulley 1. Position the machine on a level surface, lower the cutting units to the ground, engage the parking brake, stop the engine and remove the key from the ignition. B. Install the brush drive belt over the pulleys. C.
PAGE 6
5. Install the O-ring onto the pilot of the left brush support (Figure 13). G017570 G017569 Figure 14 Figure 13 1. Hex bolt (2) 5. Cutting unit side plate 2. Flange nut (2) 6. Bearing spacer, washer, and threadlock bolt 7. Install O-ring onto pilot 3. Boss in groomer cover 1. Driven pulley 5. Locking collar 2. Threadlock bolt 6. Square key 3. Spacer 7. Brush shaft 4. Bearing 4. Hole in groomer cover B. Install the square key into the shaft and spacer (Figure 14). C.
PAGE 7
B. Apply Never–Seez to the hex bolt threads and secure the drive pulley to the brush driver with the hex bolt as shown in Figure 16. Torque the hex bolt to 8-9 N-m (70–80 in-lb). 10. Align the pulleys: A. Align the driven pulley to the idler and drive pulleys by moving the roller brush assembly back and forth between the left and right supports (Figure 17). Important: The brush drive belt may fail prematurely if the pulleys are not properly aligned. G017571 Figure 15 1. Flange nut (2) 4.
PAGE 8
11. Adjust the roller brush: A. Loosen the bolts securing the brush supports to the cutting unit side plates (Figure 18). G017565 Figure 19 1. Hex bolt 4. Idler cover plate 2. Nut (not shown) 5. Left brush support 3. Idler pulley 13. Check the tension on the brush drive belt. The belt should have approximately 6 mm (1/4 inch) deflection at the center of the belt with 1 kg (2 lb) of force applied (Figure 20). G017574 Figure 18 1. Cutting unit side plate (2) 3. Hex bolt on left side (2) 2.
PAGE 9
15. Lubricate the bearing housing grease fittings with No. 2 general purpose lithium grease (Figure 21). G017567 Figure 21 1. Grease fitting (2) 16. Repeat this procedure on the remaining cutting units.
PAGE 10
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Every 25 hours Maintenance Procedure • Grease the fittings after each 25 hours of operation. (Also after every washing.) Greasing the Fittings Service Interval: Every 25 hours (Also after every washing.) Lubricate the grease fitting regularly with No. 2 general purpose lithium grease. 1.
PAGE 11
Notes: 11
PAGE 12
Declaration of Incorporation Model No. 04726 Serial No. Product Description Invoice Description General Description Directive — DPA Reel Mower Rear Roller Brush (LH) ROTATING REAR ROLLER BRUSH (LH) Lawn Mower Accessory 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC. We will undertake to transmit, in response to requests by national authorities, relevant information on this partly completed machinery.