Installation Instructions

ManualsBrandsToro ManualsRiding ProductsHydraulic Oil Leak Detector Kit, Greensmaster 3300/3400 Series TriFlex Traction Unit

FormNo.3419-997RevA

HydraulicFluidLeakDetectorKit

Greensmaster

3300/3400SeriesTriFlex

TractionUnit

ModelNo.04730

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachineforinstallation.

Wireharness1

Cabletie

Indicatorlight1

Audioalarm1

Spout

Preparetoinstalltheleakdetectortank.

Leakdetectortank1

Oillevelsensor

O-ring

Valvehose1

Tankvalvehose1

Hex-headbolt(1/4x2inches)

Shieldbracket

Hoseclamp4

Solenoidvalveassembly

Straighttting

90°hydraulictting

90°hydraulictting(beaded)

Delaytimer(dieselmodelonly)

Screw(5/8inch)

Locknut1

Oillevelcover(dieselmodelonly)

Oillevelcover(gasolinemodelonly)

Overowhose

Worm-driveclamp2

Installtheleakdetectortank.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3419-997*A

Summary of content (8 pages)

PAGE 1
Form No. 3419-997 Rev A Hydraulic Fluid Leak Detector Kit Greensmaster® 3300/3400 Series TriFlex® Traction Unit Model No. 04730 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Installation Loose Parts Use the chart below to verify that all parts have been shipped.
PAGE 2
Procedure 4 5 Description Use Qty. Plug Dipstick 1 1 Complete the leak detector tank installation. No parts required – Ensure that the leak detector is operating correctly. the oil level sensor and solenoid valve leads are near the main hydraulic tank (diesel model only). 1 Refer to Figure 1 for an overview of the wire-harness position and the connector locations. Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface. 2. Engage the parking brake. 3.
PAGE 3
g236699 Figure 4 1. Plug 12. Insert the spout into the rubber grommet (Figure 4). g016172 Figure 2 1. Console arm frame 3. Threaded ring 3 2. Audio alarm 7. Connect the audio alarm to the main wire harness (gasoline model only) or to the kit wire harness (diesel model only). 8. If your machine is equipped with an overflow hose, loosen the worm-drive clamps and remove the overflow hose (Figure 3).
PAGE 4
There are 2 different oil-level covers in the kit, 1 for gasoline machines and the other for diesel machines. The cover for the diesel machine is longer than the cover for the gasoline machine and may have a “D” etched in it. 2. Use the screw (5/8 inch) and locknut to install the delay timer on the oil-level cover (diesel model only); refer to Figure 5. g018539 Figure 7 1. Insert the 90° beaded hydraulic fitting here. 4. Oil level cover 2. Shield bracket 5. Solenoid valve assembly 3.
PAGE 5
g016176 g016177 Figure 8 1. Straight hydraulic fitting 13. 14. 15. 16. 17. 18. Figure 9 2. Leak detector tank 1. Remove plug from main hydraulic tank here. Secure 1 end of the valve hose to the 90° hydraulic fitting connected to the back of the solenoid valve with a worm-drive clamp. 19. 2. Indicator arrow on nut (2) Slide the O-ring onto the hydraulic-oil-level sensor and install the sensor into the hydraulic tank (Figure 9).
PAGE 6
Fill the leak detector tank with hydraulic fluid until the fluid level is at the middle of the sight window. • If your leak detector tank does not have a sight window: Fill the leak detector tank with hydraulic fluid until the fluid level is at the middle of the fill marks on the dipstick; refer to Figure 11. 5. Install the dipstick on the leak detector tank (Figure 12). g016178 Figure 10 1. Plug (replaces the breather) 3. Sight window 2.
PAGE 7
5 Checking the Leak Detector No Parts Required Understanding the Leak Detector System The leak detector system is designed to assist in early detection of hydraulic-fluid-system leaks. If the fluid level in the main hydraulic reservoir is lowered by 118 to 177 ml (4 to 6 fl oz), the float switch in the tank will close. After a 1 second delay, the alarm sounds, alerting the operator (Figure 15).
PAGE 8
Checking the Leak-Detector-System Operation 1. Move the ignition switch to the ON position. Do not start the engine. 2. Remove the hydraulic-tank cap from the neck of the tank. 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the float switch (Figure 16); the alarm should sound after the 1-second delay. the machine to stand for 1 to 2 minutes to allow the fluid levels to stabilize.