Form No. 3430-991 Rev A Greensmaster® 1000 Mower Model No. 04810—Serial No. 400000000 and Up Register at www.Toro.com.
Whenever you need service, genuine Toro parts, or additional information, contact an authorized Toro distributor and have the model and serial numbers of your product ready. The model and serial numbers are located on a plate on the rear frame. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Servicing the Traction-Interlock Switch ...................................................................... 29 Brake Maintenance ............................................. 30 Adjusting the Service/Parking Brake................. 30 Belt Maintenance ................................................ 31 Adjusting the Belts ............................................ 31 Replacing the Differential Belt........................... 34 Controls System Maintenance .............................
Safety • Do not put your hands or feet near moving • This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017 and meets these standards when you add the Operator Presence Kit and required decals. • • General Safety This product is capable of amputating hands and feet and of throwing objects. components of the machine. Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine.
decal115-1720 115-1720 1. Forward 2. Drive wheel 3. Neutral decal120-2727 120-2727 1. Brake—to engage, pull the 2. Parking brake—to lock, pull the lever toward the lever toward the handle; handle, press the button to disengage, release the in and release the lever lever. against the locking button; to release, pull the lever toward the handle until the button releases and release the lever. decal133-8062 133-8062 decal125-5245 125–5245 1.
decal138-2138 138-2138 decal130-8322 130-8322 1. Use only gasoline that contains 10% ethanol by volume (E10) or less. 3. Do not use gasoline that contains more than 10% ethanol by volume (E10). 2. Read the Operator's Manual. 1. Poisonous fumes or toxic gases, asphyxiation hazard—do not run the engine in an enclosed space. 4. Warning— disconnect the spark plug wire before performing maintenance. 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 Description Use Qty. Handle Cable tie Right wheel shaft Left wheel shaft 1 4 1 1 Transport wheel 2 Install the transport wheels (optional). No parts required – Adjust the cutting unit. Operator Presence Kit (order separately; contact your authorized Toro distributor) 1 Install the operator presence kit. Production-year decal CE-mark decal 1 1 Install the CE decals (if required).
1 Installing and Adjusting the Handle Parts needed for this procedure: 1 Handle 4 Cable tie Installing the Handle 1. Remove the bolts (5/16 inch), locknuts, ring pins, and hairpin cotters that secure the bottom of the handle arms to each side of the machine (Figure 3). g240404 Figure 4 1. Handle 2. Handle arm 3. Mounting pin g240399 Figure 3 1. Hairpin cotter 6. Locknut 2. Mounting pin 7. Bolt (5/16 inch) 3. Washer 8. Ring pin 4. Lock washer 5. Bolt (3/8 inch) 9. Handle arm 2.
Adjusting the Handle Refer to Figure 6 for this procedure. g017590 Figure 5 g240512 1. Cable ties Figure 6 1. Handle 3. Ring pin 2. Hairpin cotter 1. Remove the hairpin cotters from the ring pins on each side of the machine. 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position. 3. Install the ring pins and hairpin cotters.
3. Thread the right wheel shaft into the drive pulley on the right side of the machine (Figure 7). Note: The right wheel shaft has left-hand threads. g007595 Figure 7 g017591 Figure 8 1. Right wheel shaft 1. Locking clip 4. Torque the shaft to 88 to 101 N∙m (65 to 75 ft-lb). 5. Repeat steps 2 through 4 to install the left wheel shaft to the left side of the machine. 3 Installing the Transport Wheels Transport wheel 2. Slide a wheel onto an axle. 3.
5 Installing the Operator Presence Kit Parts needed for this procedure: 1 g235301 Operator Presence Kit (order separately; contact your authorized Toro distributor) Figure 9 1. Production-year decal 3. CE-mark decal 2. Serial plate Procedure To comply with EN ISO 5395 and ANSI B71.4-2017, install the Operator Presence Kit (Model No. 112-9282); refer to the kit Installation Instructions. 7 Contact your authorized Toro distributor to acquire this kit.
Product Overview 8 Breaking in the Machine No Parts Required Procedure Only 8 hours of mowing operation is required for the break-in period. The first several hours of operation are critical to future dependability of the machine. You must monitor the machine performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected.
Controls g016976 Figure 13 g017592 Figure 12 1. Traction-drive lever 2. Throttle control 5. Service brake 6. Parking brake 3. On/Off switch 7. Operator-presence control (optional) Parking Brake The parking brake (Figure 14) is located at the base of the service brake. Fully engage the service brake and push the parking-brake knob to allow the service brake to rest on the parking-brake pin. Engage the service brake to release the parking brake.
Reel-Drive Lever Note: Close the fuel-shutoff valve when the machine is not used for a few days, during transport to and from the job site, or when the machine is parked inside a building; refer to Opening and Closing the Fuel-Shutoff Valve (page 19). The reel-drive lever (Figure 15) is located on the right, front corner of the machine. The lever has 2 positions: • ENGAGE—move the lever forward to engage the reel. Recoil-Starter Handle • DISENGAGE—move the lever rearward to disengage the reel.
Operation containers on the ground, away from the vehicle before filling. • Remove equipment from the truck or trailer and Note: Determine the left and right sides of the machine from the normal operating position. refuel it on the ground. If this is not possible, refuel such equipment with a portable container rather than from a fuel-dispenser nozzle. Before Operation • Keep the nozzle in contact with the rim of the fuel tank or container operating at all times until fueling is complete.
Filling the Fuel Tank WARNING Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Never fill the fuel tank inside an enclosed trailer. • Do not fill the fuel tank completely full.
Setting the Machine to Match Turf Conditions Use the following tables to set the machine to match turf conditions. Bedbars: Standard and Optional Part Number Description Aggressiveness 112-9281-01 Standard Less 112-9279-03 Aggressive More Comments Standard Greensmaster 1000 Bedknives: Standard and Optional Part Number Description Height of Cut Range 93-4262 Microcut 1.57–3.1 mm (0.062–0.125 inch) 115-1880 EdgeMax Microcut 1.57–3.1 mm (0.062–0.125 inch) 93-4263 Tournament 3.1–6.0 mm (0.
Transporting the Machine Using a Trailer Checking the Interlock-Switch Operation Use a trailer to transport the machine a considerable distance. Use caution while loading and unloading the machine onto the trailer. CAUTION If the safety interlock switches are disconnected or damaged, the machine could operate unexpectedly causing personal injury. 1. Carefully drive the machine onto the trailer. 2. Shut off the engine, engage the parking brake, and turn the fuel valve to the OFF position. 3.
During Operation During Operation Safety General Safety • The owner/operator can prevent and is responsible • • g273508 Figure 18 1. Choke lever—CHOKE position • 2. Choke lever—RUN position • Opening and Closing the Fuel-Shutoff Valve • Control fuel flow to the engine with the fuel-shutoff valve as follows: • To open the fuel valve, turn the fuel-shutoff lever • toward the recoil starter handle (Figure 19).
• • • • – Shut off the machine and remove the key (if equipped). – Wait for all movement to stop. Shut off the machine before emptying the basket. Do not touch the engine, muffler, or exhaust pipe while the engine is running or soon after it has shut off because these areas could be hot enough to cause burns.
Operating Tips Mowing Important: Grass clippings act as a lubricant Proper use of the machine provides the smoothest turf cutting available. Refer also to Operating Tips (page 21) for fundamental suggestions to obtain the utmost performance from your machine. when mowing. Operating the cutting unit excessively without grass clippings can damage the cutting unit. Important: Excessive operation of the cutting unit with the absence of grass clippings (lubricant) can damage the cutting unit.
After Operation After Operation Safety General Safety • Shut off the engine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Clean grass and debris from the machine to help prevent fires. Clean up oil or fuel spills. • Allow the machine to cool before storing the machine in any enclosure.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Important: Do not tip the machine at an angle greater than 25°.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. Check the air filter. Clean the engine cooling fins. Check for unusual engine noises. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Grease all fittings.
Pre-Maintenance Procedures Lubrication Preparing the Machine for Maintenance Service Interval: Every 25 hours Greasing the Machine Lubricate the 12 grease fittings on the mower using No. 2 lithium grease. For best results, use a hand-operated grease gun. WARNING The grease fitting locations are as follows: While you are maintaining or adjusting the machine, someone could start the engine. Accidentally starting the engine could seriously injure you or other bystanders.
Engine Maintenance Engine Safety • Do not change the governor speed or overspeed the engine. • Run the engine dry or remove the fuel with a hand pump; never siphon the fuel. If you must drain the fuel tank, do it outdoors. g016981 Figure 24 Servicing the Engine Oil Fill the crankcase with approximately 0.56 L (19 fl oz) of the proper viscosity oil before starting. The engine uses a high-quality oil that has the American Petroleum Institute (API) service classification of SJ or higher.
2. Position the machine so that the engine is level, and clean the area around the oil-fill tube (Figure 27). 7. If the engine-oil level is incorrect, add or drain oil to correct the level; refer to Changing the Engine Oil (page 27).
Servicing the Air Cleaner Service Interval: Before each use or daily Every 50 hours/Every 3 months (whichever comes first) Every 300 hours/Yearly (whichever comes first) Important: Do not operate the engine without the air filter assembly; extreme engine damage will occur. 1. Shut off the engine and wait for all moving parts to stop; refer to Preparing the Machine for Maintenance (page 25). 2. Remove the wingnut securing the air-cleaner cover (Figure 29). 3. Remove the air-cleaner cover.
Servicing the Spark Plug Electrical System Maintenance Service Interval: Every 100 hours/Every 6 months (whichever comes first) Every 300 hours/Yearly (whichever comes first) Servicing the Traction-Interlock Switch Use an NGK BPR6ES spark plug or equivalent. 1. Shut off the engine and wait for all moving parts to stop; refer to Preparing the Machine for Maintenance (page 25). 2. Clean around the spark plug. 3. Remove the spark plug from the cylinder head.
Brake Maintenance Adjusting the Service/Parking Brake If the service/parking brake slips during operation, adjust it. 1. Engage the service brake, push in the parking brake knob, and allow the service brake to rest on the parking-brake pin (Figure 32). g008215 Figure 33 1. Rear pressure on the service-brake lever 3. Loosen the retainer that secures the V-belt cover and pivot the cover open (Figure 34). g016991 Figure 34 1. V–belt cover 4. 2.
Belt Maintenance Adjusting the Belts Ensure that the belts are properly tensioned to ensure proper operation of the machine and prevent unnecessary wear. Check the belts frequently. Adjusting the Reel-Drive Belt 1. g007627 Figure 35 1. Service/parking brake cable 5. Remove the belt-cover mounting fasteners and the belt cover to expose the belt (Figure 36). 2. Front jam nut Close the cover and secure the retainer. g007618 Figure 36 1. Belt cover 2.
Important: Do not over-tension the belt. B. Tighten the nut to lock the adjustment. 4. Install the belt cover by placing it in position. 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. 6. A. Loosen the idler-pulley mounting nut and pivot the idler pulley clockwise against the backside of the belt until the desired belt tension is attained (Figure 39). Important: Do not over-tension the belt. B.
5. 6. 8. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts. After all bolts are installed, tighten them until the stand-offs inside the cover contact the side plate. Do not overtighten the bolts. To push or pull the machine easier without starting the engine, adjust the belt guide (Figure 42, inset) as follows: A. Engage the clutch. B.
Replacing the Differential Belt 1. 2. 3. 4. Remove the bolts that secure the traction drive and reel-drive belt covers to the right side plate and remove the belt covers. Loosen the idler pulley mounting nut on each idler pulley and pivot each idler pulley counterclockwise away from the backside of each belt to release the belt tension. Remove the belts.
Controls System Maintenance Cutting Unit Maintenance Blade Safety Adjusting the Traction Control Use care when checking the cutting-unit reel. Wear gloves and use caution when servicing the reel. A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. Follow these steps to remove slack from the traction control: 1. Move the traction control to the DISENGAGED position.
Important: Do not tip the machine at an angle greater than 25°. Tipping the machine beyond 25° leads to oil leaking into the combustion chamber and/or fuel leaking out of the fuel-tank cap. 3. Rotate the reel so that a blade crosses the bedknife edge between the first and second bedknife screw heads on the right side of the cutting unit (Figure 47). g007598 Figure 45 1. Traction-drive belt cover 7. Rotate the driven pulley until the holes align with the 4 roller bearing flange screws (Figure 46).
height-of-cut. The distance between the bottom of the screw head and the face of the bar is the height of cut. reel and bedknife, perpendicular to the bedknife (Figure 48). Slowly rotate the reel forward; it should cut the paper. g000489 Figure 50 3. Nut 1. Gauge bar g007602 2. Height-adjusting screw Figure 48 4.
Adjusting the Cut-Off Bar • Use the middle position without a groomer. • Use the third position in extremely undulating Adjust the cut-off bar to ensure that the clippings are cleanly discharged from the reel area. turf conditions. 1. Loosen the screws that secure the top bar (Figure 54) to the cutting unit. g007596 g027395 Figure 52 Figure 54 1. Cut-off bar Adjusting the Grass Shield Height 2. Insert a 1.5 mm (0.
Servicing the Bedbar 4. Tighten the jam nuts until the outside thrust washers just rotate freely. Removing the Bedbar 5. Tighten the spring-tension nut until the spring is collapsed, then back it off 1/2 turn. 6. Adjust the bedbar; refer to Adjusting the Bedknife to the Reel (page 36). 1. Turn the bedbar-adjuster screw counterclockwise to back the bedknife away from the reel (Figure 56). Backlapping the Reel 1. Remove the plug in the right reel-drive cover (Figure 58). g007631 Figure 56 1.
Storage Storage Safety • Shut off the engine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. Storing the Machine 1.
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