Form No. 3451-937 Rev A Greensmaster® e1021 Greensmower Model No. 04831—Serial No. 400000000 and Up Register at www.Toro.com.
number decal to access warranty, parts, and other product information. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Adjusting the Service/Parking Brake................. 30 Cutting Unit Maintenance ..................................... 31 Blade Safety ..................................................... 31 Installing the Cutting Unit .................................. 31 Removing the Cutting Unit ................................ 32 Backlapping the Cutting Unit............................. 32 Cleaning .............................................................. 33 Cleaning the Machine .........................
Safety • Do not put your hands or feet near moving • This machine has been designed in accordance with ANSI B71.4-2017, IEC 60335-1:2012, and IEC 60335-2-29:2016 and meets these standards when you complete the setup instructions. • • General Safety This product is capable of amputating hands and feet and of throwing objects. components of the machine. Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine.
decal138-5533 138-5533 1. Traction control—press the traction control down then pull it to the handle. decal138-5534 138-5534 2. Fast 1. Slow decal138-1589 138-1589 1. Engage the reels. 2. Disengage the reels. decal139-5178 139-5178 1. On 2. Off decal138-5532 138-5532 1. Pull up to release the brake. 6. Warning—do not operate this machine unless you are trained. 2. Pull down to apply the brake. 7. Warning—wear hearing protection. 3. Parking brake—locked 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Cutting unit (order separately; contact your authorized Toro distributor) Coupler Reel driveshaft Socket-head screw 1 2 3 4 Use Qty. 1 1 1 4 Adjust and install the cutting unit to the machine. Transport Wheel Kit (order separately; contact your authorized Toro distributor) 1 Install the transport wheels (optional). Grass basket 1 Install the grass basket.
Installing the Reel Driveshaft 1. Install the new reel driveshaft (included in the loose-parts bag). Take care to not damage the seal. g341864 Figure 4 1. Socket-head screw 2. Belt cover 3. Belt 4. Idler-arm internal hex 5. Idler arm 6. Idler-arm bolt 4. Loosen the idler-arm bolt and rotate the idler arm (Figure 4) to release tension on the belt. 5. Remove the belt (shown in Figure 4). 6. Remove the nut, pulley, and key (Figure 5). g343495 Figure 6 1. Nut 2. Pulley 3. New reel driveshaft 4.
2 Installing the Transport Wheels Optional Parts needed for this procedure: g343380 1 Figure 7 Transport Wheel Kit (order separately; contact your authorized Toro distributor) 1. Socket-head screw Procedure 2. Determine your appropriate height-of-cut setting and adjust the traction drum to this setting; refer to Adjusting the Traction-Drum Position (page 14). 3. Adjust the cutting unit to your desired settings; refer to the adjustment procedures in your cutting unit Operator’s Manual. 4.
3 4 Installing the Grass Basket Mounting the Battery Charger on a Wall Parts needed for this procedure: 1 Optional Grass basket Procedure No Parts Required Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 9). Procedure You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch).
Controls Product Overview g341514 Figure 10 1. Grass basket 4. Battery pack 2. Kickstand 5. Transport-wheel axle 3. Handle 6. Cutting unit g308000 Figure 11 1. Clutch bail 2. Cutting-unit-drive lever 6. Hour meter 7. Lift-assist handle 3. Parking-brake latch 8. InfoCenter 4. Service-brake lever 9. Key switch 5.
Clutch Bail Hour Meter Use the clutch bail (Figure 11) to engage or disengage the traction drive. • Engage the traction drive: Pull up and hold the bail to the handle. The hour meter (Figure 11) records the total number of hours that the key switch has been in the ON position. Refer to the meter for scheduling regular maintenance. Traction speed can vary by how far you pull up the bail.
To use the kickstand to install the transport wheels, put your foot on the kickstand while pulling up and back on the lift-assist handle (Figure 13). CAUTION The machine is heavy and can cause back strain if lifted improperly. Put your foot pressure down on the kickstand and use only the lift-assist handle to raise the machine. Attempting to raise the machine onto the kickstand any other way can cause injury.
Specifications Operation Model 04831 Width 91 cm (36 inches) Dry weight* 80.5 kg (177 lb) Width of cut 53 cm (21 inches) Height of cut Dependent on traction-drum position [refer to Adjusting the Traction-Drum Position (page 14)] and use of High Height-of-Cut Kit.. Clip Dependent on reel speed and reel-drive-pulley position; refer to Adjusting the Clip Rate (page 14). Mowing speed 3.2 km/h (2 mph) to 5.6 km/h (3.5 mph) Transport speed 8.5 km/h (5.
Adjusting the Clip Rate The clip rate is determined by the following machine settings: • Reel speed: You can adjust the reel speed to a high or low setting; refer to Adjusting the Reel Speed (page 14). • Reel-drive-pulley position: You can set the reel-drive pulleys in 2 positions; refer to your cutting unit Operator’s Manual.
2. Ensure that the traction and reel-drive controls are in the NEUTRAL position. 3. Start the machine; refer to Starting the Machine (page 17). 4. Set the speed control to SLOW, tip the front of the machine up, gradually engage the traction drive, and slowly increase the machine speed. 5. Adjust the speed control to operate the mower at the desired ground speed and transport the machine to the desired destination.
• • • • • • • • • g274946 Figure 17 1. Axle 4. 2. Wheel-locking clip • • Carefully lower the machine off of the kickstand by pushing forward slowly or by lifting the lower handle support, allowing the kickstand to spring back to the STORAGE position; refer to Kickstand (page 11). During Operation • • During Operation Safety General Safety • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage.
• • • • • • • speed, various diagnostics, and other information about the machine and the battery pack. Figure 18 illustrates the InfoCenter and the main information screen. – Review and understand the slope instructions in the manual and on the machine. – Evaluate the site conditions of the day to determine if the slope is safe for machine operation. Use common sense and good judgment when performing this evaluation.
Using the Menus Service Menu To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: Main Menu Menu Item Description Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your authorized Toro distributor for more information on the Faults menu.
Settings Menu Menu Item Description Language Use this setting to change the language used on the InfoCenter. Units Use this setting to change the units used by the InfoCenter. The menu choices are English and Metric. LCD Backlight Use this setting to increase or decrease the brightness of the LCD display. LCD Contrast Use this setting to change the contrast between the dark and light areas of the LCD display. About Menu Menu Item Description Model Lists the model number of the machine.
Operating the Machine in Low Light Conditions Shutting Off the Machine Use the LED Light Kit when you operate the machine in low light conditions. Contact your authorized Toro distributor for this kit. Important: Do not use other light systems with this machine; they may damage the battery pack or electrical system. Stop the machine on the collar or approach. 3.
• Maintenance and Storage is responsible for training all operators and mechanics. Read, understand, and follow all instructions on the charger and in the manual before operating the charger. Be familiar with the proper use of the charger. • Store the charger indoors in a dry, secure place that is out of the reach of unauthorized users. • Do not disassemble the charger. Take the charger to an authorized Toro distributor when service or repair is required.
Engaging or Disengaging the Transmission Installing the Transport Wheels 1. Move the kickstand to the TRANSPORT-WHEEL-SERVICE position; refer to Kickstand (page 11) 2. Slide a wheel onto an axle (Figure 21). You can disengage the drum from the transmission to allow the machine to be maneuvered. Disengage the transmission when you need to move the machine without starting the machine (e.g., performing maintenance in an enclosed area).
Maintaining the Lithium-Ion Caring for the Battery Pack The lithium-ion battery holds a sufficient charge to Battery Pack perform intended work during its life span. As time goes by, the total amount of work the battery is able to complete on a single charge gradually diminishes. The following table lists the approximate expected work that the machine should be capable of over the first 4 years of use: WARNING The battery pack contains high voltage, which could burn or electrocute you.
Understanding the Battery Charger DANGER Contact with water while operating the machine could cause electric shock, causing injury or death. Refer to Figure 23 for an overview of the battery-charger displays and cords. Do not handle the plug or the charger with wet hands or while standing in water. Important: Check the power supply cord periodically for holes or cracks in the insulation. Do not use a damaged cord. Do not run the cord through standing water or wet grass. 1.
5. Clean and dry both the battery pack and charger connectors. Important: Do not use strong solvents that will degrade the strength of the connector plastic. Do not use dielectric grease on the connector or battery contacts. 6. Align the positive connectors (marked with a “+”) of the charger connector and the power supply connector and push them together until they lock.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Maintenance Safety clothing, and any parts of the body away from the cutting unit, attachments, and any moving parts. Keep bystanders away.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake-lock-lever operation. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Touch up damaged paint. Clean the machine.
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools. g340841 Figure 25 1. T-handle connector 2. Main-power-supply connector Servicing the Battery Pack The only user serviceable parts in the battery pack are the labels.
Maintaining the Battery-Charger Cords • Clean the cords with a slightly damp cloth after each use. • Coil the cords when not in use. g300604 Figure 27 • Periodically examine the cords for damage, and replace them when necessary with Toro-approved parts. Cleaning the Battery-Charger Case Clean the case with a slightly damp cloth after each use. 2. 3A—logic power supply circuits 4. Open slot If any fuse is blown, replace them with a fuse of the appropriate voltage and amperage (Figure 27).
Controls System Maintenance Drive System Maintenance Changing the Transmission Adjusting the Service/Parking Brake Fluid Adjust the service/parking brake if it slips during operation. 1. Disengage the parking brake. 2. Measure the free play at the end of the parking-brake handle (Figure 29). Service Interval: Every 750 hours/Yearly (whichever comes first) Note: Refer to Figure 28 for this procedure. The handle free play should be between 12.7 to 25.4 mm (0.50 to 1 inch).
Cutting Unit Maintenance nut (Figure 30). Repeat step 2 and adjust the tension if necessary. Blade Safety • Use care when checking the reel cutting-unit. Wear gloves and use caution when servicing the reel. • A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bedknives periodically for excessive wear or damage. • Use care when checking the blades.
g343380 Figure 32 g333165 Figure 34 1. Socket-head screw 6. Use the previously removed socket-head screws, washers, and spacers to secure the reel-drive assembly to the cutting-unit side plate (Figure 33). 1. Socket-head screw 4. Spring washer 2. Spacer 5. Coupler 3. Washer 6. Nut 4. Ensure that the reel-drive-assembly driveshaft is installed to the transmission-driveshaft coupler (Figure 33). Remove the socket-head screws that secure the cutting unit to the frame (Figure 35).
Cleaning To enter Backlap Mode, select BACKLAP from the SERVICE menu. Follow the InfoCenter prompts to backlap the cutting unit. Cleaning the Machine Note: Once the bail is released, Backlap Mode is disengaged. You can use the bail-catch fork (shipped in the loose-parts bag) to secure the bail in the engaged position. Remove the bail-catch fork after your backlapping is completed. Service Interval: After each use After each use, wash the machine with mild detergent and water.
Storage of time at extreme temperatures will reduce the battery life. Store the machine in a cool (not below freezing) location. Storage Safety • Before you store the machine, charge or discharge • Shut off the machine, remove the key (if equipped), the battery between 40% to 60% (50.7V to 52.1V). and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it.
Troubleshooting Battery-Charger Error Codes Problem Possible Cause Corrective Action Code E-0-0-1, or E-0-4-7 1. Battery high voltage 1. Ensure that the battery voltage is correct and the cable connections are secure; ensure that the battery is in good condition. Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1.
Notes:
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
4 years Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 4 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature. Tier Years Days 1 ≤2 0-730 2 ≤2.5 731-910 3 ≤3 911-1095 4 ≤3.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
