Form No. 3443-495 Rev A Greensmaster® Flex™ 1018 or 1021 Traction Unit Model No. 04850—Serial No. 408000000 and Up Model No. 04860—Serial No. 408000000 and Up Register at www.Toro.com.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Servicing the Spark Plug................................... 25 Controls System Maintenance ............................. 26 Adjusting the Traction Cable ............................. 26 Adjusting the Service/Parking Brake................. 27 Adjusting the Reel-Control Cable...................... 28 Adjusting the Throttle Cable.............................. 28 Tightening the Handle-Isolation Hardware ...................................................... 30 Cutting Unit Maintenance ..........................
Safety • Do not operate the machine without all guards This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017. • Keep bystanders and children out of the operating and other safety protective devices in place and functioning properly on the machine. area. Never allow children to operate the machine. • Shut off the engine, remove the key (if equipped), General Safety and wait for all movement to stop before you leave the operator’s position.
decal138-2138 138-2138 decal138-1589 138-1589 1. Engage the reels. 1. Poisonous fumes or toxic gases, asphyxiation hazard—do not run the engine in an enclosed space. 4. Warning— disconnect the spark plug wire before performing maintenance. 2. Explosion hazard—shut off the engine before adding fuel; no fire, open flames, or smoking when adding fuel. 5. Hot surface hazard—do not touch the hot surface. 3. Warning—shut off the engine and close the fuel shutoff valve before leaving the machine. 6.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. Cutting unit (order separately; contact your authorized Toro distributor) Hex tube Spring Collar 1 1 1 1 Adjust and install the cutting unit to the machine. Transport Wheel Kit (order separately; contact your authorized Toro distributor) 1 Install the transport wheels (optional). Grass basket 1 Install the grass basket.
2 Installing the Transport Wheels Optional Parts needed for this procedure: 1 g308471 Figure 4 Transport Wheel Kit (order separately; contact your authorized Toro distributor) 1. Frame loop Procedure 3. To install the transport wheels, you must first acquire the Transport Wheel Kit (Model 04123). Contact your authorized Toro distributor for this kit. 1. Install the transport wheels; refer to Installing the Transport Wheels (page 19). 2.
4 Adjusting the Engine Speed For CE-Compliant Countries No Parts Required Procedure If you use your machine in a country that complies to CE standards, adjust the high-idle engine speed to the following specifications: • Flex 1018 machines: 3,000 rpm • Flex 1021 machines: 3,150 rpm Refer to Adjusting the High-Idle Engine Speed (page 29).
Controls Product Overview g310034 Figure 7 1. Grass basket 2. Kickstand 4. Fuel tank 5. Transport-wheel axle 3. Handle 6. Cutting unit g271082 Figure 8 9 1. Clutch bail 2. Cutting-unit-drive lever 5. Throttle control 6. Hour meter 3. Parking-brake latch 7. Lift-assist handle 4. Service-brake lever 8.
Clutch Bail Lift-Assist Handle Use the clutch bail (Figure 8) to engage or disengage the traction drive. Use the lift-assist handle (Figure 8) to help with adjusting the handle height or raise and lower the kickstand. • Engage the traction drive: Pull up and hold the bar to the handle. • Disengage the traction drive: Release the bar. Handle-Height Adjuster Throttle Control Use the handle-height adjuster (Figure 9) to move the handle height to a comfortable operating position.
Fuel-Shutoff Valve The fuel-shut-off valve is located on the side of the engine below the choke control (Figure 10). Note: Close the fuel-shutoff valve when the machine is not used for a few days, during transport to and from the job site, or when the machine is parked inside a building; refer to Opening and Closing the Fuel-Shutoff Valve (page 16). Recoil-Starter Handle Pull the recoil-starter handle (Figure 10) to start the engine.
Specifications Operation Model 04850 Model 04860 Width 84 cm (33 inches) 91 cm (36 inches) Dry weight* 84 kg (185 lb) 86 kg (190 lb) Width of cut 46 cm (18 inches) 53 cm (21 inches) Height of cut Refer to your cutting unit Operator’s Manual. Clip Dependent on reel speed and reel-drive-pulley position; refer to Adjusting the Clip Rate (page 14). Engine speed Low idle: 1,900 ± 100 rpm; High idle: 3,450 ± 100 rpm Mowing speed 3.2 km/h (2 mph) to 5.6 km/h (3.5 mph) Transport speed 8.
Filling the Fuel Tank • Remove equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container rather than from a fuel-dispenser nozzle. 1. • Keep the nozzle in contact with the rim of the fuel tank or container operating at all times until fueling is complete. Clean around the fuel-tank cap and remove the cap from the tank (Figure 13).
Adjusting the Clip Rate The clip rate is determined by the following machine settings: • Reel speed: You can adjust the reel speed to a high or low setting; refer to Adjusting the Reel Speed (page 14). • Reel-drive-pulley position: You can set the reel-drive pulleys in 2 positions; refer to your cutting unit Operator’s Manual.
4. Set the throttle control to SLOW, tip the front of the machine up, gradually engage the traction drive, and slowly increase the engine speed. 5. Adjust the throttle to operate the mower at the desired ground speed and transport the machine to the desired destination. Transporting the Machine Using a Trailer Use a trailer to transport the machine a considerable distance. Use caution while loading and unloading the machine onto the trailer. 1. Carefully drive the machine onto the trailer. 2.
During Operation During Operation Safety General Safety • The owner/operator can prevent and is responsible • • g273508 Figure 16 1. Choke lever—CHOKE position • 2. Choke lever—RUN position • Opening and Closing the Fuel-Shutoff Valve • Control fuel flow to the engine with the fuel-shutoff valve as follows: • To open the fuel valve, turn the fuel-shutoff lever • toward the recoil starter handle (Figure 17).
• Do not operate a machine under any conditions – Shut off the machine and remove the key (if equipped). where traction, steering, or stability is in question. Be aware that operating the machine on wet grass, across slopes, or downhill may cause the machine to lose traction. Loss of traction to the drive may result in sliding and a loss of braking and steering. The machine can slide even if you stop the drive. – Wait for all movement to stop. • Shut off the machine before emptying the basket.
Operating Tips Important: Grass clippings act as a lubricant when mowing. Operating the cutting unit excessively without grass clippings can damage the cutting unit. • Mow the greens in a straight back-and-forth direction across the green. • Avoid circular mowing or turning the machine on the greens areas to prevent scuffing. • Turn the machine off the green by raising the cutting reel (pushing the handle down) and performing a tear-shaped turn on the traction drum (Figure 18). g309985 Figure 19 1.
Installing the Transport Wheels Shutting Off the Engine 1. Release the clutch bail. 2. Move the throttle control to the SLOW position. 3. Move the On/Off switch to the OFF position. 4. Close the fuel-shutoff valve before you store or transport the machine 1. Move the kickstand to the TRANSPORT-WHEEL-SERVICE position; refer to Kickstand (page 11) 2. Slide a wheel onto an axle (Figure 20).
Engaging or Disengaging the Transmission You can disengage the drum from the transmission to allow the machine to be maneuvered. Disengage the transmission when you need to move the machine without starting the engine (e.g., performing maintenance in an enclosed area). Before you operate the machine, ensure that you engage the transmission. 1. Locate the traction-engagement lever on the transmission gearbox (Figure 18). g345112 Figure 21 1. Traction-engagement lever—DISENGAGED position 3.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Important: Do not tip the machine at an angle greater than 25°.
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the brake-lock-lever operation. Check the fuel level. Check the engine-oil level. Check the air filter. Clean the engine cooling fins. Check for unusual engine noises. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment. Touch up damaged paint. Clean the machine.
Pre-Maintenance Procedures Engine Maintenance Preparing the Machine for Maintenance • Do not change the governor speed or overspeed Engine Safety the engine. • Run the engine dry or remove the fuel with a hand pump; never siphon the fuel. If you must drain the fuel tank, do it outdoors. WARNING While you are maintaining or adjusting the machine, someone could start the engine. Accidentally starting the engine could seriously injure you or other bystanders.
Changing the Engine Oil Service Interval: After the first 20 hours/After the first month (whichever comes first) Every 100 hours/Every 6 months (whichever comes first) WARNING Oil may be hot after the engine has been run, and contact with hot oil can cause severe personal injury. Avoid contacting the hot engine oil when you drain it. g266053 Figure 24 1. Dipstick 1. Shut off the engine and wait for all moving parts to stop; refer to Shutting Off the Engine (page 19). 2.
Note: Ensure that dirt and debris do not enter the air duct leading to the carburetor. Note: Ensure that no dirt or debris from the air-cleaner cover fall into the base. 4. Remove the foam and paper elements from the base. 5. Remove the foam element from the paper element. 6. 11. Install the air-cleaner elements and ensure that they are properly positioned. Install the lower wing nut. 12. Install the cover and install the upper wing nut to secure it.
Controls System Maintenance Adjusting the Traction Cable Adjust the traction cable to achieve a gap of 1.1 mm (0.045 inch) between the friction disc and the pressure plate. 1. Access the friction disc and pressure plate by removing the clutch cover (Figure 28). g309987 Figure 29 1. Traction cable g274480 Figure 28 1. Clutch cover 2. 2. Bolt Loosen the jam nuts and adjust the traction cable so that a 1.1 mm (0.045 inch) gap is between the friction disc and the pressure plate (Figure 29 and Figure 30).
g304663 Figure 31 1. Apply force to release the parking brake. 3. Perform the following steps to adjust the brake-cable tension: • To increase the cable tension, loosen the front-cable jam nut and tighten the rear jam nut (Figure 32). Repeat step 2 and adjust the tension if necessary. g274479 Figure 30 1. Friction disc • To decrease the cable tension, loosen the 3. Gap—1.1 mm (0.045 inch) rear jam nut and tighten the front-cable jam nut (Figure 32).
Adjusting the Reel-Control Cable To remove slack from the reel-control cable, perform the following steps: 1. Move the reel-speed-control knob to the high-reel-speed position; refer to Adjusting the Reel Speed (page 14). 2. Loosen the rear jam nut and tighten the front jam nut (Figure 33). g344197 Figure 32 1. Front-cable jam nut 3. Brake cable 2. Rear jam nut g311125 Figure 33 1. Rear jam nut 3. Reel-control cable 2.
Note: Ensure that the engine is at a normal operating temperature before you adjust the throttle cable. 2. Start the engine and use the throttle control to decrease the engine speed to low idle. 3. Observe the low-idle engine speed on your tachometer. The ideal range for high idle (for use in non-CE-compliant countries) is 3,350 to 3,550 rpm. If the tachometer shows a speed below 3,350 or above 3,550 rpm, perform steps 4 through 6 until a speed between 3,350 to 3,550 rpm is attained.
Tightening the Handle-Isolation Hardware Cutting Unit Maintenance Blade Safety Service Interval: After the first 20 hours 1. Position the machine on a level surface. 2. Loosen the bolt and nut as shown in Figure 36. Use care when checking the reel cutting-unit. Wear gloves and use caution when servicing the reel. A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death.
Removing the Cutting Unit Note: The hex tube disengages if you engage the reel drive when the cutting unit is removed. 1. Move the kickstand to the CUTTING-UNIT-SERVICE position; refer to Kickstand (page 11). 2. Remove the grass basket (if equipped). 3. Move the collar (Figure 38) into the transmission-shaft groove. Note: This releases tension from the spring. 4. Slide the hex tube off of the cutting-unit coupler shaft (Figure 38). g307906 Figure 37 1. Latches 2. Collar 3. Hex tube 4.
Backlapping the Cutting Unit Storage Storage Safety To backlap the cutting unit, use the Access Backlap Kit (Model 139-4342); refer to the operating instructions in the kit Installation Instructions. Contact your authorized Toro distributor to acquire this kit. • Shut off the engine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it.
Notes:
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
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