Operator's Manual

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................8
1InstallingtheSteeringWheel(International
ModelsOnly)...................................................8
2CheckingtheFluidLevelsandTire
Pressure.........................................................8
3BurnishingtheBrakes......................................9
4ReadingtheManualandViewingthe
SetupMaterial.................................................9
ProductOverview...................................................10
Controls............................................................11
Speciîš¿cations..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
PerformingDailyMaintenance..........................15
CheckingtheTirePressure...............................15
UnderstandingandUsingtheBattery
System..........................................................15
BreakinginaNewMachine..............................17
DuringOperation.................................................17
DuringOperationSafety...................................17
OperatingtheCargoBed..................................19
UsingtheRearCargoBedAccessory
Mount............................................................21
StoppingtheMachine.......................................22
LoadingtheCargoBed.....................................22
AfterOperation....................................................23
AfterOperationSafety......................................23
HaulingtheMachine.........................................23
TowingtheMachine..........................................24
TowingaTrailer................................................24
Maintenance...........................................................25
MaintenanceSafety..........................................25
RecommendedMaintenanceSchedule(s)...........25
DailyMaintenanceChecklist.............................26
MaintainingtheMachineunderSpecial
OperatingConditions....................................27
Pre-MaintenanceProcedures..............................27
PreparingtheMachineforMaintenance............27
LiftingtheMachine...........................................28
AccessingtheHood..........................................28
RaisingandLoweringtheSeat
Assembly......................................................29
RemovingaBucketSeat..................................29
InstallingaBucketSeat....................................29
Lubrication..........................................................30
GreasingtheMachine.......................................30
GreasingtheFrontWheelBearings..................30
ElectricalSystemMaintenance...........................33
ElectricalSystemSafety...................................33
BatterySafety...................................................33
MaintainingtheBatteries..................................35
ReplacingtheFuses.........................................39
MaintainingtheHeadlights...............................39
DriveSystemMaintenance..................................40
MaintainingtheTires........................................40
InspectingtheSteeringandSuspension
Components.................................................41
AdjustingtheFrontWheelAlignment................41
CheckingtheTransaxle-FluidLevel..................42
ChangingtheTransaxleFluid...........................43
BrakeMaintenance.............................................43
CheckingtheParkingBrake.............................43
AdjustingtheParkingBrake..............................43
CheckingtheBrake-FluidLevel........................44
InspectingtheBrakes.......................................44
ReplacingtheServiceandParking-Brake
Pads..............................................................45
ChangingtheBrakeFluid.................................45
ChassisMaintenance...........................................45
AdjustingtheCargo-BedLatches.....................45
Cleaning..............................................................46
WashingtheMachine.......................................46
Storage...................................................................47
StorageSafety..................................................47
StoringtheMachine..........................................47
Troubleshooting......................................................48
3