Operator's Manual

g192345
Figure37
1.Cotterpin
3.Dustcap
2.Nutretainer
9.Installthecotterpinandbendeachlegsaround
theretainer(Figure37).
10.Installthedustcapontothehub(Figure37).
11.Repeatsteps1through10forthehubandrotor
attheothersideofthemachine.
InstallingtheBrakesandWheels
1.Cleanthe2ange-headbolts(3/8x3/4inch)and
applyacoatofmedium-strengththread-locking
compoundtothethreadsofthebolts.
2.Alignthebrakepadstoeithersideoftherotor
(Figure32)andtheholesinthecaliperbracket
withtheholesinthebrakemountofthespindle
frame(Figure36).
3.Securethecaliperbrackettothespindleframe
(Figure32)usingthe2ange-headbolts(3/8
x3/4inch).
Torquethe2ange-headboltsto47to54N∙m
(35to40ft-lb).
4.Aligntheholesinthewheeltothestudsofthe
hubandassemblethewheeltothehubwiththe
valvestemoutward(Figure31).
Note:Ensurethatthemountingsurfaceofthe
wheelisushwiththehub.
5.Securethewheeltothehubusingthelugnuts
(Figure31).
Torquethelugnutsto108to122N∙m(80to90
ft-lb).
6.Repeatsteps1through5forthebrakeand
wheelontheothersideofthemachine.
ElectricalSystem
Maintenance
ElectricalSystemSafety
•Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst
andthepositivelast.Connectthepositiveterminal
rstandthenegativelast.
•Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe
chargerbeforeconnectingordisconnectingthe
battery.Wearprotectiveclothinganduseinsulated
tools.
BatterySafety
•Toreducethepotentialforre,keepthebatteries
andmotorareafreeofexcessivegrease,grass,
leaves,andaccumulationofdirt.
•Removealljewelryandwatchesbeforeservicing
thebatteries.
•Donotchargethebatterieswhileservicingthe
machine.
•Alwaysdisconnectallthebatterycablesbefore
servicinganyelectricalcomponents;referto
DisconnectingtheBatteries(page38).
Note:Disconnectingallthebatterycables
isolatespowerfromtheelectricalsystem.
•Batteryelectrolytecontainssulfuricacid,which
produceshydrogen,agasthatisexplosivein
certainconditions.Sulfuricacidcanburnskinand
damageclothing;whenemittedingasform,itcan
damageyourlungs.
–Alwaysservice,store,andchargethemachine
inawell-ventilatedarea.
–Keepsparksandopenamesawayfromthe
batteries.
–Donotsmokenearthebatteries.
–Donotuseanopenametocheckthelevelor
leakageofbatteryelectrolyte.
–Wearpropereye,hand,andfaceprotection.
–Donotleanoverthebatteriesatanytime.
–Avoidbreathinginbatteryfumes.
–Fillthebatterieswherecleanwaterisalways
availableforushingtheskin.
–Ifyougetelectrolyteonyourskinoreyes,
ushtheaffectedareafor20minuteswith
cleanwater.Removeaffectedclothing.Seek
medicalattentionimmediately.
–Keepchildrenandpetsawayfromthebatteries
andelectrolyte.
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