Operator's Manual

g192345
Figure37
1.Cotterpin
3.Dustcap
2.Nutretainer
9.Installthecotterpinandbendeachlegsaround
theretainer(Figure37).
10.Installthedustcapontothehub(Figure37).
11.Repeatsteps1through10forthehubandrotor
attheothersideofthemachine.
InstallingtheBrakesandWheels
1.Cleanthe2ange-headbolts(3/8x3/4inch)
andapplyacoatofanti-seizecompoundtothe
threadsofthebolts.
2.Alignthebrakepadstoeithersideoftherotor
(Figure32)andtheholesinthecaliperbracket
withtheholesinthebrakemountofthespindle
frame(Figure36).
3.Assemblethecaliperbrackettothespindle
frame(Figure32)withthe2ange-headbolts
(3/8x3/4inch),andtorquetheboltsto47to54
N∙m(35to40ft-lb).
4.Aligntheholesinthewheeltothestudsofthe
hubandassemblethewheeltothehubwiththe
valvestemoutward(Figure31).
Note:Ensurethatthemountingsurfaceofthe
wheelisushwiththehub.
5.Securethewheeltothehubwiththelugnuts
(Figure31),andtorquethenutsto108to122
N∙m(80to90ft-lb).
6.Repeatsteps1through5forthebrakeand
wheelattheothersideofthemachine.
ElectricalSystem
Maintenance
ElectricalSystemSafety
•Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst
andthepositivelast.Connectthepositiveterminal
rstandthenegativelast.
•Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe
chargerbeforeconnectingordisconnectingthe
battery.Wearprotectiveclothinganduseinsulated
tools.
BatterySafety
•Toreducethepotentialforre,keepthebatteries
andmotorareafreeofexcessivegrease,grass,
leaves,andaccumulationofdirt.
•Removealljewelryandwatchesbeforeservicing
thebatteries.
•Donotchargethebatterieswhileservicingthe
machine.
•Alwaysdisconnectallthebatterycablesbefore
servicinganyelectricalcomponents;referto
DisconnectingtheBatteries(page38).
Note:Disconnectingallthebatterycables
isolatespowerfromtheelectricalsystem.
•Batteryelectrolytecontainssulfuricacid,which
produceshydrogen,agasthatisexplosivein
certainconditions.Sulfuricacidcanburnskinand
damageclothing;whenemittedingasform,itcan
damageyourlungs.
–Alwaysservice,store,andchargethemachine
inawell-ventilatedarea.
–Keepsparksandopenamesawayfromthe
batteries.
–Donotsmokenearthebatteries.
–Donotuseanopenametocheckthelevelor
leakageofbatteryelectrolyte.
–Wearpropereye,hand,andfaceprotection.
–Donotleanoverthebatteriesatanytime.
–Avoidbreathinginbatteryfumes.
–Fillthebatterieswherecleanwaterisalways
availableforushingtheskin.
–Ifyougetelectrolyteonyourskinoreyes,
ushtheaffectedareafor20minuteswith
cleanwater.Removeaffectedclothing.Seek
medicalattentionimmediately.
–Keepchildrenandpetsawayfromthebatteries
andelectrolyte.
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