Operator's Manual

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................8
1InstallingtheSteeringWheel(International
ModelsOnly)...................................................8
2CheckingtheFluidLevelsandTire
Pressure.........................................................8
3BurnishingtheBrakes......................................9
4ReadingtheManualandViewingthe
SetupMaterial.................................................9
ProductOverview...................................................10
Controls...........................................................10
Speciîš¿cations..................................................13
Attachments/Accessories.................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
PerformingDailyMaintenance..........................14
CheckingtheTirePressure...............................14
UnderstandingandUsingtheBattery
System..........................................................14
BreakinginaNewMachine..............................16
DuringOperation.................................................16
DuringOperationSafety...................................16
OperatingtheCargoBed..................................18
UsingtheRearCargoBedAccessory
Mount............................................................20
StoppingtheMachine.......................................21
LoadingtheCargoBed.....................................21
AfterOperation....................................................22
AfterOperationSafety......................................22
HaulingtheMachine.........................................22
TowingtheMachine..........................................23
TowingaTrailer................................................23
Maintenance...........................................................24
MaintenanceSafety..........................................24
RecommendedMaintenanceSchedule(s)...........24
DailyMaintenanceChecklist.............................25
MaintainingtheMachineunderSpecial
OperatingConditions....................................26
Pre-MaintenanceProcedures..............................26
PreparingtheMachineforMaintenance............26
LiftingtheMachine...........................................27
AccessingtheHood..........................................27
RemovingtheBenchCushion...........................28
InstallingtheBenchCushion............................28
Lubrication..........................................................29
GreasingtheMachine.......................................29
GreasingtheFrontWheelBearings..................29
ElectricalSystemMaintenance...........................32
ElectricalSystemSafety...................................32
BatterySafety...................................................32
MaintainingtheBatteries..................................33
ReplacingtheFuses.........................................37
MaintainingtheHeadlights...............................38
DriveSystemMaintenance..................................39
MaintainingtheTires........................................39
InspectingtheSteeringandSuspension
Components.................................................39
AdjustingtheFrontWheelAlignment................40
CheckingtheTransaxle-FluidLevel..................41
ChangingtheTransaxleFluid...........................41
BrakeMaintenance.............................................42
CheckingtheParkingBrake.............................42
AdjustingtheParkingBrake..............................42
CheckingtheBrake-FluidLevel........................42
InspectingtheBrakes.......................................43
ReplacingtheServiceandParking-Brake
Pads..............................................................43
ChangingtheBrakeFluid.................................43
ChassisMaintenance...........................................44
AdjustingtheCargo-BedLatches.....................44
Cleaning..............................................................44
WashingtheMachine.......................................44
Storage...................................................................45
StorageSafety..................................................45
StoringtheMachine..........................................45
Troubleshooting......................................................46
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