Service Manual

Workman GTX Gasoline Drive TrainPage 4 − 29
10.Install LH case to RH case assembly:
A. Make sure gasket sealing surfaces of both cases
are clean.
B. Install both pipe knocks to the supported RH
case.
C. Apply Three Bond #1215 (or equivalent) to mat-
ing surface of RH case.
D. Install LH case to RH case assembly so each
shaft fits properly into the case. Use light pressure to
fully engage pipe knocks and internal shafts.
E. Secure transaxle cases with flange head screws
making sure that single, shorter screw is installed in
location identified during disassembly. Torque
screws from 16 to 19 ft−lb (21 to 25 N−m).
11. Install steel ball, spring, new gasket and bolt (item 6
in Fig. 19) in the LH case near the selector shaft. Torque
bolt from 12 to 15 ft−lb (16 to 20 N−m).
12.If breather was removed from LH case (Fig. 36), in-
stall new breather into case. Use plastic hammer to
carefully install breather.
13.Install axle shafts into axle cases (RH and LH) (Fig.
37):
A. Make sure that interior of axle cases and axle
shafts are clean.
NOTE: Bearing is press fit into axle case. Use press
to install bearing into axle case.
B. Pressing on the outer surface of the bearing,
press new bearing into axle case fully to the shoulder
in the axle case.
C. Install new snap ring into the axle case to secure
bearing. Make sure that snap ring is fully installed in-
to axle case groove.
IMPORTANT: Make sure that longer axle shaft is
installed in longer axle case. The RH axle case is
the longer case.
D. Insert axle shaft through axle case and bearing.
Make sure that threaded end of axle shaft is inserted
through bearing.
14.Install axle cases to transaxle cases (RH and LH):
IMPORTANT: Make sure to install the axle cases
to the correct side of the transaxle case assem-
bly. The right side of the transaxle case uses the
longer axle case and the left side takes the short-
er axle case. Use marks made during disassem-
bly when installing axle cases.
IMPORTANT: Make sure to not damage the oil
seal when installing the axle case to the
transaxle case assembly.
A. While rotating the axle shaft to align splines, care-
fully install axle case to the transaxle case.
B. Secure each axle case to the transaxle case with
five (5) flange bolts. Torque bolts from 26 to 31 ft−lb
(35 to 42 N−m).
15.Make sure that 1.7 quarts (1.6 liters) of new SAE
80W−90 gear oil is added to transaxle before vehicle op-
eration.
1. LH transaxle case 2. Breather
Figure 36
2
1
1. Axle case
2. Axle shaft
3. Bearing
4. Snap ring
5. Shaft threaded end
Figure 37
21 345
Drive Train