Service Manual
Manuals
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Toro Manuals
Sweepers
Pro Sweep 5200 Turf Sweeper
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Table Of Contents
Preface
Table Of Contents
1 - Safety
Safety Instructions
Before Operating
While Operating
Maintenance and Service
Jacking Instructions
Securing Pro Sweep 5200 to Tow Vehicle
Safety and Instruction Decals
2 - Product Records and Maintenance
Product Records
Maintenance
Equivalents and Conversions
Torque Specifications
Fastener Identification
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
Conversion Factors
3 - Hydraulic System
General Information
Hydraulic Hoses
Hydraulic Fitting Installation
Relieving Hydraulic System Pressure
Securing Sweeper to Tow Vehicle
Hydraulic Schematic
Hydraulic Flow Diagrams
Brush Circuit
Hopper Dump/Lower Circuits
Troubleshooting
Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Brush Motor
Brush Motor Service
Hydraulic Control Manifold
Hydraulic Control Manifold Service
Lift Cylinder
Lift Cylinder Service
Parker Torqlink Motor Service Manual
4 - Electrical System
Electrical Diagrams
Special Tools
Multimeter
Troubleshooting
Safety Interlock System
Component Testing
Brush Switch
Hopper Switch
Brush and Hopper Down Relays
Fuse
Diode Assembly
Solenoid Valve Coil
Hopper Down Proximity Switch
Service and Repairs
Solenoid Valve Coil
5 - Chassis
Specifications
General Information
Securing Pro Sweep 5200 to Tow Vehicle
Service and Repairs
Wheels
Wheel Bearings
Servicing the Brush Housing
Brush
Brush Housing
Roller
Frame Assembly
6 - Electrical Diagrams
Electrical Schematic
Brush Circuit
Hopper Dump Circuit
Hopper Lower Circuit
Main Wire Harness
Control Box Wire Harness
Power Wire Harness
Page 6 – 7
Pro Sweep 5200
Main Wire Harness
YELLOW
BROWN
WHITE
VIOLET
ORANGE
BLACK
GRA
Y
BLACK
BLACK
GREEN
PINK
RED
BLACK
BLUE
BLACK
BLACK
BLACK
BLACK
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