Operator's Manual

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
Supervisor’sResponsibilities..............................4
BeforeOperating................................................4
Operation............................................................4
HandlingandServicingBatteries........................8
Maintenance.......................................................8
SafetyandInstructionalDecals..........................9
Setup......................................................................12
1InstallingtheSteeringWheel..........................12
2CheckingtheFluidLevelsandTire
Pressure.......................................................12
3ReadingtheManualandViewingthe
SafetyTrainingMaterial................................13
ProductOverview...................................................14
Controls...........................................................15
Specications..................................................18
Attachments/Accessories.................................18
Operation................................................................19
ThinkSafetyFirst..............................................19
OperatingtheCargoBox..................................19
UsingtheRearCargo-Box-Accessory
Mount............................................................21
PerformingPre-StartingChecks.......................22
CheckingtheTirePressure...............................22
UnderstandingandUsingtheBattery
System..........................................................23
StoppingtheMachine.......................................25
ParkingtheMachine.........................................25
BreakinginaNewMachine..............................25
LoadingtheCargoBox.....................................25
TransportingtheMachine.................................26
TowingtheMachine..........................................26
TowingaTrailer................................................27
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
DailyMaintenanceChecklist.............................29
Pre-MaintenanceProcedures..............................30
MaintainingtheMachineunderSpecial
OperatingConditions....................................30
PreparingtoMaintaintheMachine....................30
LiftingtheMachine...........................................30
AccessingtheHood..........................................31
RemovingtheSeatAssembly...........................31
InstallingtheSeatAssembly.............................31
Lubrication..........................................................32
GreasingtheMachine.......................................32
GreasingtheFrontWheelBearings..................32
ElectricalSystemMaintenance...........................35
MaintainingtheBatteries..................................35
ReplacingtheFuses.........................................40
MaintainingtheHeadlights...............................40
DriveSystemMaintenance..................................42
MaintainingtheTires........................................42
InspectingtheSteeringandSuspension
Components.................................................43
AdjustingtheFrontWheelToe-in......................43
CheckingtheTransaxle-FluidLevel..................44
ChangingtheTransaxleFluid...........................44
BrakeMaintenance.............................................45
CheckingtheParkingBrake.............................45
AdjustingtheParkingBrake..............................45
CheckingtheBrake-FluidLevel........................45
InspectingtheBrakes.......................................46
ReplacingtheServiceandParking-Brake
Pads..............................................................46
ChangingtheBrakeFluid.................................46
ChassisMaintenance...........................................47
AdjustingtheCargo-BoxLatches......................47
Cleaning..............................................................47
WashingtheMachine.......................................47
Storage...................................................................48
BatteryStorage................................................48
Troubleshooting......................................................49
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