Service Manual

Workman GTX Electric Page 5 -- 27 Chassis
Removal (Fig. 22)
1. Park vehicle on a level surface, turn key switch OFF,
apply parking brake and remove key from the key
switch.
2. Raise front hood to gain access to master cylinder.
3. Remove hair pin from the clevis pin that connects
master cylinder to brake pedal.
IMPORTANT: To prevent contamination of the brake
system, make sure to clean master cylinder compo-
nents before disassembly.
4. Clean hydraulic brake line area of master cylinder to
prevent contamination. Remove both brake lines from
master cylinder. Cap ends of brake lines and carefully
position them away from master cylinder.
5. Remove two (2) flange nuts and flange head screws
that secure master cylinder to pedal mount.
6. Carefully remove master cylinder from vehicle.
Installation (Fig. 22)
1. Position master cylinder to pedal mount and secure
with flange head screws and flange nuts.
2. Remove plugs from brake lines. Install brake lines to
master cylinder. Torque brake lines from 75 to 85 in--lb
(8.5 to 9.6 N--m).
3. Connect master cylinder to brake pedal with clevis
pin and hair pin.
4. Bleedbrakes(seeBleedBrakeSysteminthissec-
tion).
5. Lower and secure front hood.
CAUTION
After servicing brake system components, al-
ways check the brakes in a wide open, level area
that is free of other persons and obstructions.
6. Check brake operation.
1. Master cylinder
2. Rear brake line
3. Front brake line
Figure 23
2
3
1
FRONT
Chassis