Operator's Manual

Contents
Safety.......................................................................5
GeneralSafety...................................................5
SafetyandInstructionalDecals..........................6
Setup........................................................................9
1InstallingtheSteeringWheel(International
ModelsOnly)...................................................9
2CheckingtheFluidLevelsandTire
Pressure.........................................................9
3BurnishingtheBrakes....................................10
4ReadingtheManualandViewingthe
SetupMaterial...............................................10
ProductOverview....................................................11
Controls...........................................................12
Speciîš¿cations..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................16
BeforeOperationSafety...................................16
PerformingDailyMaintenance..........................16
CheckingtheTirePressure...............................16
UnderstandingandUsingtheBattery
System..........................................................16
BreakinginaNewMachine..............................18
DuringOperation.................................................18
DuringOperationSafety...................................18
OperatingtheCargoBed..................................20
UsingtheRearCargoBedAccessory
Mount............................................................22
StoppingtheMachine.......................................23
LoadingtheCargoBed.....................................23
AfterOperation....................................................24
AfterOperationSafety......................................24
HaulingtheMachine.........................................24
TowingtheMachine..........................................25
TowingaTrailer................................................25
Maintenance...........................................................26
MaintenanceSafety..........................................26
RecommendedMaintenanceSchedule(s)...........26
DailyMaintenanceChecklist.............................27
MaintainingtheMachineunderSpecial
OperatingConditions....................................28
Pre-MaintenanceProcedures..............................28
PreparingtheMachineforMaintenance............28
LiftingtheMachine...........................................29
AccessingtheHood..........................................29
RaisingandLoweringtheSeat
Assembly......................................................30
RemovingtheSeatAssembly...........................30
InstallingtheSeatAssembly.............................30
Lubrication..........................................................31
GreasingtheFrontWheelBearings..................31
ElectricalSystemMaintenance...........................34
ElectricalSystemSafety...................................34
BatterySafety...................................................34
MaintainingtheBatteries..................................35
ReplacingtheFuses.........................................39
MaintainingtheHeadlights...............................39
DriveSystemMaintenance..................................40
MaintainingtheTires........................................40
InspectingtheSteeringandSuspension
Components.................................................41
AdjustingtheFrontWheelAlignment................41
CheckingtheTransaxle-FluidLevel..................42
ChangingtheTransaxleFluid...........................43
BrakeMaintenance.............................................43
CheckingtheParkingBrake.............................43
AdjustingtheParkingBrake..............................43
CheckingtheBrake-FluidLevel........................44
InspectingtheBrakes.......................................44
ReplacingtheServiceandParking-Brake
Pads..............................................................45
ChangingtheBrakeFluid.................................45
ChassisMaintenance...........................................45
AdjustingtheCargo-BedLatches.....................45
Cleaning..............................................................46
WashingtheMachine.......................................46
Storage...................................................................47
StorageSafety..................................................47
StoringtheMachine..........................................47
Troubleshooting......................................................48
4