Form No. 3451-513 Rev B 12V or 48V Electric Lift Kit Workman® GTX Utility Vehicle Model No. 07143—Serial No. 404500001 and Up Model No. 07144—Serial No. 404500000 and Up Installation Instructions Note: Reuse any mounting hardware that you removed and is not replaced with hardware from the kit. Preparing the Machine 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the machine and remove the key.
Placing the Bed into the Service Position Note: If the draw bar is installed on the machine, you must remove it before placing the bed into the service position. Insert the prop rod into the service position (Figure 2).
Installing the Lift Bracket 1x 1. 5x 5x Remove the existing bolt and nut from the rear-frame tube (box A of Figure 3). Note: Discard the bolt and nut. 2. Remove the 2 existing plastic rivets from the rear-frame tube (box B of Figure 3). Note: Retain the 2 plastic rivets. 3. 4. Install the lift bracket to the rear-frame tube using the 5 flange-head bolts (3/8 x 2-1/2 inches) and 5 flange nuts (3/8 inch) as shown in box C of Figure 3.
Installing the Lift Latch 1x 1. Remove the 2 existing bolts from the cargo bed lever (box A of Figure 4). 2. Install the lift latch to the cargo bed lever using the 2 previously removed bolts, and torque the bolts to 15 to 16 N∙m (11 to 12 ft-lb) as shown in box B of Figure 4.
Installing the Lift Plate 1x 1. 6x Remove the 6 existing bolts and bed braces from the cargo bed (box A of Figure 5). Note: Discard the bolts and bed braces. 2. Install the lift plate to the cargo bed using the 6 bolts, and torque the bolts to 15 to 16 N∙m (11 to 12 ft-lb) as shown in box B of Figure 5.
Installing the Actuator Stop Electric Machine Only 1x 1x 1x Install the actuator stop to the battery tray mounting bracket using the bolt and nut (Figure 6).
Installing the Fuse 1x Install the fuse (15 A) into the fuse block (Figure 7, Figure 8, Figure 9, and Figure 10).
For Kit Model 07144 with Machine Serial Number 403446000 and Before g282496 Figure 8 For Kit Model 07143 with Machine Serial Number 403448001 and After g282493 Figure 9 8
For Kit Model 07144 with Machine Serial Number 403446001 and After g282495 Figure 10 9
Installing the Switch Machine Serial Number 411599999 and Before 1x 1. Remove the plastic cover from the dashboard (box A of Figure 11). Note: Discard the plastic cover. 2. Install the switch connector through the opening in the dashboard (box B of Figure 11). 3. Install the switch to the switch connector (box C of Figure 11). 4. Ensure that the switch is oriented properly (box D of Figure 11).
Machine Serial Number 411600000 and After 1x 1. Cut out the opening in the dashboard decal for the switch (box A of Figure 12). 2. Install the switch connector through the opening in the dashboard (box B of Figure 12). 3. Install the switch to the switch connector (box C of Figure 12). 4. Ensure that the switch is oriented properly (box D of Figure 12).
Installing the Lift Cylinder 1x 2x 2x 1x Important: Use the cable tie to secure the lift-cylinder wire to the wire harness, away from sharp or moving parts. Ensure that you allow enough slack in the wire harness for its full range of motion. 1. Install the lift cylinder using a clevis pin and hairpin cotter (box A of Figure 13). 2. Connect the wire harness and secure it to the machine rail using the cable tie (box B of Figure 13). 3.
Important: Use a block to support the lift cylinder so that it extends upward at a 45° angle.
Removing the Prop Rod Assembly Remove the 2 bolts (3/8 x 2-1/2 inches), 2 flange nuts (3/8 inch), and 3 bolts (5/16 x 3/4 inch) from the prop rod assembly, and remove the prop rod assembly (Figure 15).
Operation Important: Driving the machine with the cargo bed raised may cause the machine to tip or roll easier. The bed structure may become damaged if you operate the machine with the bed raised. • Operate the machine only when the cargo bed is down. • After dumping the contents in the cargo bed, lower the bed. CAUTION The bed may be heavy and could crush your hands or other body parts. Keep your hands and other body parts clear when lowering the bed.
Raising and Lowering the Bed Important: Unlock the bed latch when using the electric lift to raise and lower the bed. Press upward on the switch to raise the bed (Figure 17). Press downward on the switch to lower the bed (Figure 17).
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Declaration of Incorporation Model No. Serial No.
