Service Manual

26. Disassemble reverse shaft assembly:
A. Use a bearing puller to remove bearing (Item 1)
from reverse shaft.
B. Remove gear (Item 2).
C. Use a bearing puller to remove bearing (Item 3)
from reverse shaft.
Figure 61
27. Disassemble countershaft assembly:
A. Use a bearing puller to remove bearing (Item 1)
from countershaft.
B. Remove thrust washer (Item 2) and snap ring
(Item 3).
C. Remove thrust washer (Item 4) and gear (Item
5).
D. Remove inner (Item 6) and thrust washer (Item
7
). Inspect inner for wear and damage. Replace in-
ner if O.D. is less than 31.95 mm (1.258 in.). Mea-
sure thickness of thrust washer. Replace thrust
washer if thickness is less than 1.8 mm (.079 in.)
E. Remove 2 snap rings (Item 8).
F. Remove HiLo shifter (Item 9) and collar spline
Figure 62
(Item 10).
G. Remove gear
(Item 11). Inspect bushing for wear
and damage. Replace gear if I.D. exceeds 30.08
mm (1.184 in.).
H. Remove washer (Item 12), snap ring (Item 13)
and collar (Item 14). Measure thickness of washer
.
Replace washer if thickness is less than 2.8 mm
(.110 in.)
I. Use a bearing puller to remove 2 bearings (Item
15).
16
15
14
13
12
11
10
8
9
8
7
5
6
4
3
2
1
Figure 63
Drive Train Page 6
30
Rev. A
Workmand 3000 /4000 Series