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The TORO WORKMAN was developed to provide an efficient, versatile, trouble free and economical work vehicle. The latest concepts of engineering, design and safety have been incorporated into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed. # $, ' (!! #$"#0 1 / #$ % ('%1 ' $, '(- ,$"' *.$)) (+ & '.! -.+ !(+ ., (' ).
The TORO WORKMANR meets the requirements of ANSI B56.8a-1994 and SAE J2258. Supervisors, operators and service persons should be familiar with the following standards and publications: (The material may be obtained from the address shown). D Flammable and Combustible Liquids Code: ANSI/NFPA 30 D National Fire Protection Association: ANSI/NFPA #505; Powered Industrial Trucks ADDRESS: National Fire Prevention Association Barrymarch Park Quincy, Massachusetts 02269 U.S.A D ANSI/ASME B56.
. . . . . . . . . . . . . . . . . . . . 5-7 . . . . . . 8-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 . . . . . . . . . . . . . . . . . . . . . . 12 . . . . . . . . . . . . . . . . 13-15 Install Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Install Steering Wheel . . . . . . . . . . . . . . . . . . . . . 13 Install Front Fenders . . . . . . . . . . . . . . . . .
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When starting the engine: Sit on operator's seat and engage parking brake. Disengage any attachments and return hand throttle lever to OFF position (if so equipped). Move shift lever to NEUTRAL and depress clutch pedal. Keep foot off accelerator pedal. Turn ignition key to ON, then to START. Using the machine demands attention. Failure to operate vehicle safely may result in a accident, tip over of vehicle and serious injury or death. Drive carefully.
Before disconnecting or performing any work on the hydraulic system, all pressure in system must be relieved by stopping engine. To make sure entire machine is in good condition, keep all nuts, bolts and screws properly tightened. To reduce potential fire hazard, keep the engine area free of excessive grease, grass, leaves and accumulation of dirt.
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2* 4 wheel step through, out front operator style, two person vehicle. Certified to meet ANSI Specifications B56.8a-1994. (!#( Mitsubishi 27 hp, three cylinder, liquid cooled, counterbalanced, gasoline engine; regulated to a maximum of 23 hp at 3650 rpm by a mechanical governor. 40 cu. in. (657 cc) displacement. Forced lubrication by gear pump. 40 amp alternator with I/C regulator. Spin-on oil filter. #+ & ( + Heavy duty, 2Ćstage, remote mounted air cleaner with service indicator.
Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, total setĆup cannot be completed. Some parts may have already been assembled at factory. Wheel Nut Wheel-Front Wheel Nut Wheel-Rear 10 2 10 2 Steering wheel Foam Seal Washer Nut Cap 1 1 1 1 1 Fenders-Front Phillips Screw 10-24 Washer Locknut 10-24 2 14 14 14 Seat Frame Seat Frame Bracket Carriage Bolts 3/8-16 x 3/4" lg.
&$ Remove and discard fasteners securing wheels. Mount wheels and torque nuts to 45Ć55 ftĆlb. &$0-" "*!"- &$0-" &$ %""( %""( 0/ Mount a seat frame bracket to each end of seat frame with (2) 3/8-16 x 3/4" carriage bolts and flange locknuts. &$ Remove jam nut from steering shaft. Slide foam seal, steering wheel and washer onto steering shaft.
! " # !" # " ! !" ! " # "# #! ! !# " Secure each side of ROPS to mounting brackets with (2) 1/2-13 x 3" lg. capscrews and locknuts. ,* Mount (2) seat back brackets to each seat back cushion with (4) 1/4-20 x 3/4" lg. capscrews and 1/4" flat washers. Position brackets on seat back cushions as shown in figure 5.
SET-UP INSTRUCTIONS CAUTION Electrolyte gases are explosive and can cause serious injury to eyes, lungs and skin. Wear safety goggles and rubber gloves when working with electrolyte or battery. Charge the battery in a well ventiĆ lated place so gasses produced while charging can dissipate. Since the gases are explosive, keep open flames and electrical spark away from the battery; do not smoke. Nausea may result if the gases are inhaled.
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! Fill tank to about one inch below top of tank, (bottom of filler neck). ! # Then install cap. Wipe up any fuel that may have spilled to prevent a fire hazard. If coolant is low, remove reserve tank cap and add a 50/50 mixture of water and permanent ethylene glycol anti-freeze. ! # . Install reserve tank cap. *(&86* ,&630.2* .6 +0&11&'0* (&87.32 1867 '* 86*) :-*2 6735.2, 35 -&2)0.2, .7 3 237 +.00 +8*0 7&2/ :-.0* *2,.2* .6 5822.
! ! " $ "! $ %-096) 83 1%-28%-2 4634)6 83659) '390( 6)7908 -2 *%-096) 36 0377 3* ;,))0 %2( 1%< 6)7908 -2 4)6732%0 -2.96< !3659) *6328 %2( 6)%6 ;,))0 2987 83 = *8 0& %*8)6 = ,3967 3* 34)6%= 8-32 %2( %+%-2 %*8)6 ,3967 3* 34)6%8-32 %2( ):)6< ,3967 8,)6)%*8)6 ! ! When replacing vehicle tires, only use replacements approved for the Workman. Use of tires not approved may cause turf damage or accelerated drive train damage.
##%,%1!3/1 %$!, (Fig. 15) - The accelerator pedal gives the operator the ability to vary engine and ground speed of the vehicle, when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. Releasing pedal will decrease engine RPM and ground speed of the machine. / ./3 2()&3 3(% 31!.2!7,% 3/ 3(% 1%5%12% /1 &/16!1$ '%!1 4.,%22 3(% 5%()#,% )2 23!.$).' 23),, !-!'% 3/ 31!.2!7,% -!8 /##41 /6. 2()&3).' &1/- 3// ()'( ! 20%%$ #!.
.0- 322.- (Fig. 17) - Pressing button activates horn. % +2$0- 2.0 !$+2 (1 +..1$ .0 !0.*$- #. -.2 ./$0 2$ 4$'("+$ 3-2(+ #)312,$-2 .0 0$/ (0 (1 ".,/+$2$ (+30$ 2. .!1$04$ 2'(1 /0$" 32(.- , 6 0$13+2 (- # , &$ 2. 2'$ $-&(-$ . "'$"* ./$0 2(.- .% 5 0-(-& +(&'21 Apply parking brake. (+2 12$$0(-& +$4$0 &-(2(.- 15(2"' .0- !322.- (&30$ ..+ -2 2$,/ & 3&$ -&(-$ +.5 .(+ /0$1130$ +(&'2 ' 0&$ (-#(" 2.0 -&(-$ .5 (+ 0$1130$ (&'2 (Fig.
Safe operation begins before taking the vehicle out for a day's work. You should check these items each time: Release parking brake. Fully depress clutch pedal. Check tire condition. Move gear shift lever to 1st gear. .2% Replace tires if excessive wear is detected. Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. Check brake pedal operation.
D A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes. D Refer to Maintenance section of Operator's Manual for any special low hour checks. The purpose of the interlock system is to prevent the engine from cranking or starting unless the clutch pedal is depressed. %" &*0".(+ ' /3&0 %"/ ." #+. 0%" +,". 6 0+. / ,.+0" 0&+* /+ !+ *+0 5, // 0%") %" ' +,". 0&+* +# 0%" /3&0 %"/ ! &(5 0+ //1.
Speed is one of the most important variables leading to accidents. Driving too fast for the conditions can cause you to lose control and have an accident. Speed can also make a minor accident worse. Driving head-on into a tree at slow speed can cause injury and damage, but, driving into a tree at high speed can destroy the vehicle and kill you and your passenger. Never drive too fast for the conditions. If there is any doubt about how fast to drive, slow down.
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Do not carry loads which exceed the load limits described on the vehicle weight label. The vehicle has several combinations of boxes, platforms, and attachments available. These can be used in various combinations that allow for maximum capacity and versatility. The full sized box is 55 inches wide by 65 inches long and can hold up to 2000 pounds of evenly distributed cargo. Loads vary in how they are distributed. Sand spreads out evenly and quite low.
The Workman is capable of pulling trailers and attachments of greater weight than the vehicle itself. Several types of tow hitches are available for the Workman, depending on your application. Contact your Authorized TORO Distributor for details. When equipped with a tow hitch bolted onto rear axle tube, your Workman can tow trailers or attachments with a Gross Trailer Weight (GTW) up to 1500 lbs. Always load a trailer with 60% of the cargo weight in the front of the trailer.
Daily Maintenance: (duplicate this page for routine use) Check proper section of Operator's Manual for fluid specifications Daily Maintenance Check For Week Of _________________ Maintenance C Check Item b MON TUES WED THURS FRI SAT SUN n Safety Interlock Operation n Service & Park Brake Operation n Fuel Level n Accelerator Operation n Clutch & Shifter Operation n Engine Oil Level n Transaxle Oil Level n Cooling System Fluid Level1 n Brake Fluid Level n Air C
! &'02& 3&26*$*/( 02 .",*/( "%+534.&/43 40 4)& ."$)*/& 3401 &/(*/& 3&4 1"2,*/( #2",& "/% 2&.06& ,&9 '20. *(/*4*0/ 37*4$) /9 -0"% .": 4&2*"- .534 #& 2&.06&% '20. #&% 02 04)&2 "4: 4"$).&/4 #&'02& 702,*/( 5/%&2 2"*3&% #&% -: 7"93 1-"$& 4)& 3"'&49 3511024 0/ &84&/%&% -*'4 $9-*/%&2 40 )0-% #08 51 Wipe grease fitting clean so foreign matter cannot be forced into the bearing or bushing. Pump grease into the bearing or bushing. Wipe off excess grease.
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! Release latches securing air cleaner cover to air cleaner body. Separate cover from body. Clean inside of air cleaner cover. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. Gently slide primary filter (Fig. 29) out of air cleaner body to reduce the amount of dust dislodged. Avoid knocking filter against air cleaner body. / ./3 1'-/5' 2$('37 (+,3'1 Inspect primary filter and discard if damaged.
Open coolant drain cock at bottom of radiator and allow coolant to flow into drain pan. When coolant stops, close drain cock. Remove coolant drain plug from engine and allow coolant to flow into drain pan. When coolant stops, install drain plug. Slowly fill radiator with a 50/50 mixture of water and permanent ethylene glycol anti-freeze. Install radiator cap. +)52' Slowly fill reserve tank until level reaches COLD line. ! . Install reserve tank cap.
)6 *-4; 1/ # Check tension by depressing belt at mid span of fan and drive shaft pulleys with 22 lbs. of force. A new belt should deflect .48-.58 in. A used belt should deflect .55-.65 in. If deflection is incorrect, proceed to next step. If correct, continue operation. Remove check plug from governor. Oil level must be up to bottom of hole. If oil level is low, remove oil fill plug and add same oil that is being used in engine.
! ! ! "3' 0/-8 *8&2$5-+% (-5+&3 31'%+(+'& 4*'2 (-5+&3 %05-& %$53' 3834'. &$.$)' Remove hydraulic line and fitting connected to strainer on side of reservoir. Remove strainer and clean by back flushing with a clean degreaser. Allow to air dry before reinstalling. +)52' 8&2$5-+% '3'260+2 2$+/ 1-5) # " ! +) +)52' 8&2$5-+% 342$+/'2 Use the Toro replacement filter (Part No. 54-0110 ). Reinstall strainer.
! I ! ! %3#%-'& (16.'& &+359 13 15*'38+4' /#.(60%5+10+0) 42#3- 2.6) /645 $' 3'2.#%'& 1 015 4#0& $.#45 4%3#2' 13 %.'#0 '.'%531&'4 $9 64+0) # 8+3' $364* $'%#64' )3+5 /#9 '7'056#..9 3'.'#4' (31/ 5*' 2.6) #0& (#.. +051 5*' %9.+0&'3 !*' 3'46.5 +4 646#..9 # &#/#)'& '0)+0' Set air gap between center and side of electrodes at .040". Install correctly gapped spark plug and tighten plug to 15-20 ft-lb. If torque wrench is not used, tighten plug firmly. Install spark plug wires.
# $"# ! ! ,+ Check adjustment every 200 hours. Loosen set screw securing knob to parking brake lever. Rotate knob until a force of 35-45 lbs. for 2 wd models and 45-55 lbs. for 4 wd models is required to actuate lever. */3*1 30 (*/3*1 ,23&/(* Tighten set screw after adjustment has been attained. ,+41* To adjust loosen jam nuts at both ends of tie rod. ,+41* &1-,/+ '1&-* .
3,/ 12 02(-& " - !$ # -&$0.31 . 4.(# /$01.- + (-)307 .0 # , &$ 2. $+$"20(" + ".,9 /.-$-21 (- 4$'("+$ .!1$04$ 2'$ %.++.5(-& 5 0-(-&1 D D D D D $4$0 )3,/ 12 02 5(2' 4.+2 &$ 1.30"$1 &0$ 2$0 2' - 4.+21 '(1 5(++ # ,9 &$ 2'$ $+$"20(" + 1712$, $4$0 22$,/2 2. )3,/ 12 02 #(1"' 0&$# ! 22$07 2' 2 (1 %0.8$- 2 ".3+# 03/230$ .0 $6/+.#$ #30(-& )3,/ 12 02(-& !1$04$ ++ ! 22$07 5 0-(-&1 5'(+$ )3,/ 12 02(-& 7.30 4$'("+$ $ 130$ 7.30 4$'("+$ (1 -.2 2.
! Check Battery Fluid Level Check Battery Cable Connections Clean Air Cleaner ! ! Every 50hrs Every 100hrs Every 200hrs Every 400hrs Every 800hrs Lubricate All Grease Fittings Inspect Condition and Wear of Tires Check Front Differential Oil Level (4WD) } Change Engine Oil and Filter Inspect Cooling System Hoses Check Governor Oil Level { Check Cable Adjustments Check Alternator, Governor and Fan Belts
HYDRAULIC PUMP DISPLACEMENT SPEED 3 .388 IN /REV INTERNAL 1000 PSI RELIEF VALVE OR OPERATING SPEED .625 OF ENGINE SPEED POWER ASSISTED STEERING GEAR PITMAN OUTPUT SHAFT WORM SCREW IN TANK SUCTION STRAINER 100 MESH RETURN FILTER 10 MICRON WITH 25 PSI BYPASS VALVE TRANSAXLE RESERVOIR MANUAL INPUT FROM STEERING WHEEL T-3016-1 TORO.99.
"C" CARB FUEL PUMP + - COIL DIODE 86-7470 BLUE BLACK BLACK BLACK BLACK RED BLUE BLACK BU/R WHT/BK BLACK WHITE R/BK WHT/BK BLACK BLACK DISTRIBUTOR "B" R/W R/GN RED S R PINK "E" PINK HI-LO LOCKOUT SWITCH 2-3 LOCKOUT SWITCH R/W ALTERNATOR L B STARTER R B 30 87 87A R/BK Y/BK YEL/BK R/GN W/BK BLUE R/W "L" "D" RED BLACK R/GN RED TIME DELAY 15 SEC.
The WORKMAN has two identification numbers: a model number and a serial number. These numbers are stamped into a plate located on the right frame member under dash. In any correspondence concerning the unit, supply the model and serial numbers to ensure correct information and replacement parts are obtained. Do not order by reference number if a parts catalog is being used; use the part number.
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