2 ! +37+& 11.'& #51.+0' 0&7564+#. '*+%.' 1 #5574' /#:+/7/ 5#('6; 126+/7/ 2'4(14/#0%' #0& 61 )#+0 -019.'&)' 1( 6*' 241&7%6 +6 +5 '55'06+#. 6*#6 ;17 14 #0; 16*'4 12'4#614 1( 6*' /#%*+0' 4'#& #0& 70&'456#0& 6*' %106'065 1( 6*+5 /#07#. $'(14' 6*' '0)+0' +5 '8'4 56#46'& #; 2#46+%7.#4 #66'06+10 61 6*' " *+)*.+)*6'& $; 6*+5 5;/$1. *' 5#('6; #.'46 5;/$1. /'#05 ! 14 < 2'4510#.
The TORO WORKMAN was developed to provide an efficient, versatile, trouble free and economical work vehicle. The latest concepts of engineering, design and safety have been incorporated into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed. # $, ' (!! #$"#0 1 / #$ % ('%1 ' $, '(- ,$"' *.$)) (+ & '.! -.+ !(+ ., (' ).
The TORO WORKMANR meets the requirements of ANSI B56.8a-1994. Supervisors, operators and service persons should be familiar with the following standards and publications: (The material may be obtained from the address shown). D Flammable and Combustible Liquids Code: ANSI/NFPA 30 D National Fire Protection Association: ANSI/NFPA #505; Powered Industrial Trucks ADDRESS: National Fire Prevention Association Barrymarch Park Quincy, Massachusetts 02269 U.S.A D ANSI/ASME B56.
. . . . . . . . . . . . . . . . . . . . 5-7 . . . . . . . 8-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 . . . . . . . . . . . . . . . . . . . . . . 11 . . . . . . . . . . . . . . . . 12-13 Install Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Install Steering Wheel . . . . . . . . . . . . . . . . . . . . . 12 Install Front Fenders . . . . . . . . . . . . . . . . .
SAFETY INSTRUCTIONS The WORKMANR was designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, maintenance and storage of the machine. Improper use or maintenance of the machine can result in injury or death.
Operator and passenger should remain seated whenever the vehicle is in motion. Operator should keep both hands on steering wheel, whenever possible and passenger should use hand holds provided. Keep arms and legs within the vehicle body at all times. Never carry passengers in box or on attachments. Remember your passenger may not be expecting you to brake or turn and may not be ready. Never overload your vehicle.
Before getting off the seat: Stop movement of the machine. . Shut engine off and wait for all movement to stop. Set parking brake. Remove key from ignition. Block wheels if machine is on an incline. Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from ignition to prevent accidental starting of the engine. Never work under a raised bed without placing bed safety support on fully extended cylinder rod.
# ! +( )0--06,/* 3$)(47 $/' ,/3425&4,0/ '(&$-3 $2( ,/34$--(' 0/ 4+( .$&+,/( ) $/7 %(&0.( '$.$*(' 02 ,--(*,%-( 2(1-$&( 4+(. (&$- 1$24 /5.%(23 $2( -,34(' %(-06 $/' ,/ 4+( 1$243 &$4$-0* 2'(2 2(1-$&(.(/43 )20.
% &+ %&$' & ! % ! ! %! ",/0 . ' $ % *& &! '% ! ",/0 . ! ! % ",/0 . & $ & * ' &! ' ) & % * ' &$ $ ) & % !& %& " &$ % %% ! ' '% *$! '&! & &$ % %% ! ' !$ #' ( & ! * &' ",/0 . ! && $+ !( $ ",/0 . ! %'""!$& ",/0 . ! % $& ",/0 .
3+ 4 wheel step through, out front operator style, two person vehicle. Certified to meet ANSI Specifications B56.8a-1994. )"$) Toro LPG engine converted from a Mitsubishi three cylinder, liquid cooled, counterbalanced, gasoline engine; regulated to a maximum of 20 hp at 3600 rpm by a mechanical governor. 40 cu. in. (657 cc) displacement. Forced lubrication by gear pump. 40 amp alternator with I/C regulator. Spin-on oil filter. $, ' ) , Heavy duty, 2Ćstage, remote mounted air cleaner.
Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, total setĆup cannot be completed. Some parts may have already been assembled at factory. Wheel Nut Wheel-Front Wheel Nut Wheel-Rear 10 2 10 2 Steering wheel Foam Seal Washer Nut Cap 1 1 1 1 1 Fenders-Front Phillips Screw 10-24 Washer Locknut 10-24 2 14 14 14 Seat Frame Seat Frame Bracket Carriage Bolts 3/8-16 x 3/4" lg.
&$ Remove and discard fasteners securing wheels. Mount wheels and torque nuts to 45Ć55 ftĆlb. &$0-" "*!"- &$ Mount a seat frame bracket to each end of seat frame with (2) 3/8-16 x 3/4" carriage bolts and flange locknuts. &$0-" %""( %""( 0/ Position seat frame on vehicle, aligning mounting holes in frame with holes in vehicle. &$ Remove jam nut from steering shaft.
! " # !" # " ! !" ! " #! ! # "# /- " $ " "" & /- Mount (2) seat back brackets to each seat back cushion with (4) 1/4-20 x 3/4" lg. capscrews and 1/4" flat washers. Position brackets on seat back cushions as shown in figure 5. If Battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte and charged. Bulk electrolyte with 1.
: 0 /04 06&2'*-- #"44&28 -&$420-84& 7*-06&2'-07 0/40 04)&2 1"243 0' 4)& 6&)*$-& "/% 3&6&2& $02203*0/ "/% %&4&2*02"4*0/ 7*-- 2&35-4 Slide battery into battery base so battery terminals are toward the rear of the vehicle. Install the positive cable (red) to the positive (+) terminal and the negative cable (black) to the negative (Ċ) terminal of the battery and secure with capscrews and nuts.
! /5*$*1"5&% "5.041)&3*$ 5&.1&3"563& 3"/(& C° F° 49 120 38 100 27 80 16 60 0 32 The engine is shipped with approximately 3 quarts (w/ filter) of oil in the crankcase; however, level of oil must be checked before and after the engine is first started. -12 10 -23 -10 Position machine on a level surface. -29 -20 &'03& 4&37*$*/( 03 .",*/( "%+645.&/54 50 5)& ."$)*/& 4501 &/(*/& 4&5 1"3,*/( #3",& "/% 3&.07& ,&: '30. 5)& 48*5$) /: -0"% ."5&3*".645 #& 3&.
! ! # Install propane tank to tank vehicle as follows: A. Position tank onto tank mount, sliding rear flange of tank under clips and hole onto pin. B. Secure tank to pin with lynch pin. C Connect hose quick connect fitting to quick connect fitting on tank. D. Open valve on propane tank. "'"# 0. 0.
Unscrew dipstick from top of transaxle and wipe it with a clean rag. +) The brake fluid reservoir is shipped from the factory filled with DOT 3" brake fluid. Check level before engine is first started and every 8 hours or daily, thereafter. Park machine on a level surface. Fluid level should be up to FULL line on reservoir. If fluid level is low, clean area around cap, remove reservoir cap and fill to proper level. ! .
""$+$0 2.0 $# + (Fig. 14) - The accelerator pedal gives the operator the ability to vary engine and ground speed of the vehicle, when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. Releasing pedal will decrease engine RPM and ground speed of the machine. . -.2 1'(%2 2'$ 20 -1 6+$ 2. 2'$ 0$4$01$ .0 %.05 0# &$ 0 3-+$11 2'$ 4$'("+$ (1 12 -#(-& 12(++ , &$ 2. 20 -1 6+$ , 7 .""30 .5- 1'(%2(-& %0., 2..
'*1 1##/',% #3#/ (Fig. 16) - Lever on right side of console allows steering wheel to be adjusted for operator comfort. & /%# ,"'! 1-/ (Fig. 16) - Illuminates when battery is being discharged. If light illuminates during operation, stop vehicle, turn Off engine and check for possible causes, such as alternator belt. $ *1#/, 1-/ #*1 '0 *--0# -/ /-)#, ",-1 -.#/ 1# 3#&'!*# 2,1'* "(201+#,1 -/ /#. '/ '0 !-+.*#1# '*2/# 1- - 0#/3# 1&'0 .
Safe operation begins before taking the vehicle out for a day's work. You should check these items each time: Check tire pressure. /3& These tires are different than car tires, they require less pressure to minimize turf compaction and damage. Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. Check brake pedal operation. Check to see that the lights and horn are working.
The purpose of the interlock system is to prevent the engine from cranking or starting unless the clutch pedal is depressed. %" &*0".(+ ' /3&0 %"/ ." #+. 0%" +,". 6 0+. / ,.+0" 0&+* /+ !+ *+0 5, // 0%") %" ' +,". 0&+* +# 0%" /3&0 %"/ ! &(5 0+ //1." &*0".(+ ' /5/0") &/ +,". 0&*$ # /3&0 % &/ ) (#1* 0&+*&*$ .",( " &0 "#+." +,". 0&*$ "$ .!("// 3%"0%". /3&0 %"/ ." +,". 0&*$ ,.+,".(5 +. *+0 .",( " 0%") "2".5 03+ 5" ./ 0+ //1.
Speed is one of the most important variables leading to accidents. Driving too fast for the conditions can cause you to lose control and have an accident. Speed can also make a minor accident worse. Driving head-on into a tree at slow speed can cause injury and damage, but, driving into a tree at high speed can destroy the vehicle and kill you and your passenger. Never drive too fast for the conditions. If there is any doubt about how fast to drive, slow down.
Do not carry loads which exceed the load limits described on the vehicle weight label. $++$)" *, ,*''$)" .# 0 #$ ' *) #$'' 1$'' /- - ,$*/- + ,-*) ' $)%/,2 D ! )"$) -. ''- *, 2*/ '*- # 1 2 *) #$'' ) 0 , .. (+. .* ./,) 0 #$ ' ,*/) D '1 2- & -., $"#. *1) #$'' $) , 0 ,- " , D 0 , & *1) $) ) /., ' *, 1$.# .# '/. # +, -- /-$)" *)'2 .# , & - D 0 , ,$0 ,*-- -. ,$0 -., $"#. /+ *, *1) D + #$'' '1 2- 0*$ .
+2&*$ / "3 "..&1" .,""!. +0(! 0." 1"%& (" /+ (+." ./""-&*$ +*/-+( "1"- /+2 1"%& (" # ./"- /% * Towing the vehicle is a two person job. Affix a tow line to holes in front frame member. Move shifter to Neutral and release parking brake. If machine must be moved a considerable distance, transport it on a truck or trailer. +/" %" ,+2"- ./""-&*$ 2&(( *+/ #0* /&+* ) '&*$ &/ !#& 0(/ &* -" ." "##+-/ /+ .
%&/1% 2%15)#).' /1 -!+).' !$*423-%.32 3/ 3(% -!#().% 23/0 %.').% 2%3 0!1+).' "1!+% !.$ 1%-/5% +%7 &1/- )'.)3)/. 26)3#( .7 ,/!$ -!8 3%1)!, -423 "% 1%-/5%$ &1/- "%$ /1 /3(%1 !38 3!#(-%.3 "%&/1% 6/1+).' 4.$%1 1!)2%$ "%$ ,8 6!72 1/3!3% 2!&%37 2400/13 3/ 3(% $/6. 0/2)8 3)/. "%&/1% 6/1+).' 4.$%1 1!)2%$ "%$ )' The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease.
Daily Maintenance: (duplicate this page for routine use) Check proper section of Operator's Manual for fluid specifications Daily Maintenance Check For Week Of _________________ Maintenance C Check Item b MON TUES WED THURS FRI SAT SUN n Safety Interlock Operation n Service & Park Brake Operation n Fuel Level n Accelerator Operation n Clutch & Shifter Operation n Engine Oil Level n Transaxle Oil Level n Cooling System Fluid Level1 n Brake Fluid Level n Air C
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(& Do not start engine while vehicle is on jack, because engine vibration or wheel movement could cause vehicle to slip off jack. Do not work under vehicle without jack stands supporting it. The vehicle could slip off jack, injuring any one beneath it. Gently slide filter out of air cleaner body to reduce the amount of dust dislodged. Avoid knocking filter against air cleaner body. Inspect filter and discard if damaged. Do not wash or reuse a damaged filter.
+) Remove fasteners securing cover of vacuum fuel lock to fuel lock base. Change oil and filter initially after the first 50 hours of operation, thereafter, change oil and filter every 100 hours. Raise bed (if so equipped) and place safety support under t to hold up bed. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. +)52' 06'2 Remove filter from fuel lock base.
Open coolant drain cock at bottom of radiator and allow coolant to flow into drain pan. When coolant stops, close drain cock. Remove coolant drain plug from engine and allow coolant to flow into drain pan. When coolant stops, install drain plug. Slowly fill radiator with a 50/50 mixture of water and permanent ethylene glycol anti-freeze. Install radiator cap. Slowly fill reserve tank until level reaches COLD line. . Install reserve tank cap.
$ 20 & & " " Check oil level in governor after every 100 hours of operation. Position vehicle on level surface, stop engine and engage the parking brake. Raise box (if so equipped) and place a safety support under it to hold up bed. Clean area around check plug on governor. Remove check plug from governor. Oil level must be up to bottom of hole. If oil level is low, remove oil fill plug and add same oil that is being used in engine.
MAINTENANCE 3. Lubricate new filter gasket. 7. Reinstall and tighten drain plug. 8. Fill reservoir with approximately 7.5 qt. of Dexron IIl ATF. Refer to Checking Hydraulic Fluid. REPLACING SPARK PLUGS (Fig. 41) Replace spark plugs after every 400 operating hours to assure proper engine performance and reduce exhaust emission level. 1 2 Correct spark plug to use is a Champion RN 14YC or NGK BPR 4ES. Recommended air gap is .030". Figure 39 1. Hydraulic Filter 2. Gasket 4.
(&30% (&30% (-* 0.$ "!++ ).(-2 +32#' #!"+% !, -321 %230- 1/0(-& !++ ).(-2 Tighten jam nuts after adjustment has been attained. Recheck clutch safety switch adjustment (Fig. 45). Engine must not crank unless clutch pedal is 1.25" ±.12" from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. (&30% 0!*% /%$!+ +32#' /%$!+ +32#' /%$!+ 3/12.
# $"# " # " Check adjustment every 200 hours. Move shift lever to Neutral position. Remove clevis pins securing shift cables to transaxle shift arms. Loosen clevis jam nuts and adjust each clevis so cable free play is equal forward and backward relative to hole in transaxle shift arm (With transaxle lever free play taken up in same direction). Reinstall clevis pins and tighten jam nuts after adjustments have been attained.
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! Check Battery Fluid Level Check Battery Cable Connections Clean Air Cleaner ! ! Every 50hrs Every 100hrs Every 200hrs Every 400hrs Every 800hrs Lubricate All Grease Fittings Inspect Condition and Wear of Tires } Change Engine Oil and Filter Inspect Cooling System Hoses Check Governor Oil Level { Check Cable Adjustments Check Alternator, Governor and Fan Belts Change Air Cleaner Filter Check Engine R
HYDRAULIC PUMP DISPLACEMENT SPEED 3 .388 IN /REV OR OPERATING SPEED .625 OF ENGINE SPEED INTERNAL 1000 PSI RELIEF VALVE POWER ASSISTED STEERING GEAR PITMAN OUTPUT SHAFT WORM SCREW IN TANK SUCTION STRAINER 100 MESH RETURN FILTER 10 MICRON WITH 25 PSI BYPASS VALVE TRANSAXLE RESERVOIR MANUAL INPUT FROM STEERING WHEEL T-3016-1 TORO.99.
CARB S R PINK PINK 30 87 86 PINK BLUE 85 87A R/BK HI-LO LOCKOUT SWITCH 2-3 LOCKOUT SWITCH R/W ALTERNATOR L B STARTER R B FUSIBLE LINK R/W 10 GA GRAY RED R/W R/W R/W BLACK BLACK BLACK BLACK RED BLUE BLACK BU/R WHT/BK BLACK WHITE R/BK WHT/BK DIODE 86-7470 + PINK RED FUEL SENDER BACKUP ALARM BU/WHT OFF = CLOSED PTO (OPT) CLUTCH SWITCH TAIL/BRAKE LIGHT BLACK R/BK RED BROWN REVERSE SWITCH GRN BN/WHT GRAY TEMP SENDER GRN/BK 7.
The WORKMAN has two identification numbers: a model number and a serial number. These numbers are stamped into a plate located on the right frame member under dash. In any correspondence concerning the unit, supply the model and serial numbers to ensure correct information and replacement parts are obtained. Do not order by reference number if a parts catalog is being used; use the part number.
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