Form No. 3406-457 Rev D Workman® MDX-D Utility Vehicle Model No. 07236—Serial No. 316000001 and Up Model No. 07236TC—Serial No. 316000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Inspecting Fuel Lines and Connections............. 37 Replacing the Fuel Filter ................................... 37 Electrical System Maintenance ........................... 37 Servicing the Battery......................................... 37 Replacing the Fuses ......................................... 39 Maintaining the Headlights ............................... 39 Drive System Maintenance .................................. 41 Maintaining the Tires ........................................
Before Operating Safety • This machine is designed to carry only you, the Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. • The machine meets the requirements of SAE J2258.
• Allow engine to cool before refueling. • Never refuel the machine indoors. • Never store the machine or fuel container where – Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of control of the machine. – When dumping, do not let anyone stand behind machine and do not dump the load on anyone’s feet. Release the tailgate latches from the side of box, not from behind.
• If the engine stalls or you begin to lose momentum away. Hitting an obstacle can injure you and your passenger. In addition, it can damage the machine and its contents. while climbing a hill, gradually apply the brakes and slowly back the machine straight down the hill. • Gross Vehicle Weight (GVW) has a major impact • Turning while traveling up or down hills can be on your ability to stop and/or turn. Heavy loads and attachments make the machine harder to stop or turn.
Operating on Rough Terrain • The rear cargo space is intended for load carrying Reduce the ground speed of the machine and load carried in the machine when operating on rough terrain, uneven ground, and near curbs, holes, and other sudden changes in terrain. Loads may shift, causing the machine to become unstable. • WARNING Maintenance Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries.
Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. Sound Pressure This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN ISO 11201. Hand-Arm Vibration Measured vibration level for right hand = 1.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal121-9775 121-9775 1. Warning—read the Operator’s Manual and receive training before operating the machine. 4. Tipping hazard—drive slowly on or across inclines; take turns slowly; do not exceed speeds of 31 kph (19 mph); drive slowly when hauling a load or when driving on uneven terrain. 2.
decal99-7345 99-7345 decal106-6755 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed. 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel Cover Washer (1/2 inch) 1 1 1 Install the steering wheel (Model 07236TC only). 2 No parts required – Connect the battery (Model 07236TC only). 3 No parts required – Check the fluid levels and tire air pressure.
2 Connecting the Battery Model 07236TC Only No Parts Required g033852 Figure 5 Procedure 1. Insulator boot (positive-battery cable) WARNING 3. Negative-battery cable 2. Negative-battery post Incorrect battery-cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 4. Slide the insulator boot over the positive terminal.
4 5 Reading the Manual and Burnishing the Brakes Viewing the Safety Training No Parts Required Material Procedure Parts needed for this procedure: 1 Operator's Manual 1 Engine owner’s manual 1 Parts Catalog 1 Safety Training material 1 Registration Card 1 Predelivery Inspection Form 1 Certificate of Quality 2 Key To ensure optimum performance of the brake system, burnish (break-in) the brakes before use. 1.
Product Overview g033215 Figure 6 1. Hood latch 3. Cargo box 5. Gear-shift selector 2. Parking-brake handle 4. Towing tongue 6. Fuel cap Controls 7. Cargo-box lever Accelerator Pedal Use the accelerator pedal (Figure 7) to vary ground speed of the machine. Pressing down the accelerator pedal starts the engine. Pressing the pedal farther increases ground speed. Releasing the pedal slows the machine, and the engine shuts off. Note: The maximum forward speed is 26 km/h (16 mph).
Parking-Brake Lever Light Switch The parking-brake lever is located between the seats (Figure 6 and Figure 7). Whenever you shut off the engine, set the parking brake to prevent the machine from accidentally moving. To set the parking brake, pull up the parking-brake lever. To release the parking brake, push the lever down. If you park the machine on a steep grade, set the parking brake. The light switch is located to the left of the steering column (Figure 8).
Fuel Gauge The fuel gauge (Figure 9) is located on the fuel tank next to the filler cap, at the left side of the machine. The gauge displays the amount of fuel in the tank. g008398 Figure 9 1. Empty 4. Fuel gauge 2. Full 5. Fuel-tank cap 3. Needle Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 10). g009193 Figure 10 1. Hand hold—hip restraint 2.
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 590 kg (1,300 lb) Rated capacity (on level ground) 749 kg (1,650 lb) total, including 90.7 kg (200 lb) operator and 90.
Operation Operating the Cargo Box Note: Determine the left and right sides of the machine from the normal operating position. Raising the Cargo Box WARNING Think Safety First A raised box could fall and injure persons that are working beneath it. Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. • Always use the prop rod to hold the box up before working under the box.
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up the finger pulls at the back panel of the tail gate (Figure 14). g014860 Figure 12 1. Lever 2. Prop rod 2. 3. Detent slot Pull the prop rod into the detent slot, securing the box (Figure 13). g024490 Figure 14 1. Tailgate flange (cargo box) 3. Lift up (finger pull) 2. Lock flange (tailgate) 4. Rotate rearward and down 3.
• Check the brake pedal operation. • Check to see that the lights are working. • Turn the steering wheel to the left and right to check steering response. • Check for oil leaks, loose parts, and any other noticeable malfunctions. Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose parts, and other wear and damage. g024491 Figure 15 1. Rotate the tailgate to approximately the 45° position.
2. Raise the cargo box; refer to Raising the Cargo Box (page 18). 3. Use a rag to clean around the oil dipstick (Figure 19) so that dirt cannot fall into the dipstick tube and damage the engine. g002136 Figure 17 1. Brake-fluid reservoir 4. 2. Minimum line If the fluid level is low, preform the following: A. Clean the area around the reservoir cap and remove the cap (Figure 16). B. Add DOT 3 brake fluid to the reservoir until the fluid level is above the Minimum line (Figure 17).
Checking the Tire Pressure DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Service Interval: Before each use or daily Tire Air Pressure Range: 55 to 103 kPa (8 to 22 psi) Important: Do not exceed the maximum air pressure indicated on the sidewall of the tire. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.
Filling the Fuel Tank DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. The fuel tank capacity is approximately 26.5 L (7 US gallons). 1. Shut off the engine and set the parking brake. 2. Clean the area around the fuel-tank cap (Figure 20). • Always place fuel containers on the ground away from your machine before filling.
Stopping the Machine Loading the Cargo Box Important: When stopping the machine on an Use the following guidelines when loading the cargo box and operating the machine: • Observe the weight capacity of the machine and limit the weight of the load that you carry in the cargo box as described in Specifications (page 17) and on the gross vehicle weight tag of the machine. incline, use the service brakes to stop the machine and set the parking brake to hold the machine in place.
Material Density Maximum Cargo Box Capacity (on level ground) Gravel, dry 1,521.7 kg/m3 (95 lb/ft3) Full Gravel, wet 1,922.2 kg/m3 (120 lb/ft3) 3/4 Full Sand, dry 1,441.6 kg/m3 (90 lb/ft3) Full 1,922.2 kg/m3 (120 lb/ft3) 3/4 Full Wood 720.8 kg/m3 (45 lb/ft3) Full Bark <720.8 kg/m3 (<45 lb/ft3) Full 1,601.8 kg/m3 (100 lb/ft3) 3/4 Full (approx.) Sand, wet Earth, packed g008400 Figure 22 1.
Towing the Machine In case of an emergency, you can tow the machine for a short distance. However, this should not be a standard operating procedure. WARNING Towing at excessive speeds could cause a loss of steering control, resulting in personal injury. Never tow the machine faster than 8 km/h (5 mph). Towing the machine is a 2-person job. If the machine must be moved a considerable distance, transport it on a truck or trailer; refer to Transporting the Machine (page 25) 1.
Maintenance Note: Download a copy of the electrical schematic by visiting www.Toro.com and search your machine from the Manuals link. Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner's manual for additional maintenance procedures. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine-oil level. Check transaxle-fluid level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check clutch operation. Check tire pressure. Check fluid leaks.
Pre-Maintenance Procedures Important: Whenever the engine is run for routine maintenance and/or engine diagnostics, the rear wheels of the machine should be 25 mm (1 inch) off the ground, with the rear axle supported on jack stands. Maintaining the Machine under Special Operating Conditions • The lifting point at the front of the machine is at the front of the frame behind the towing tongue (Figure 23).
Accessing the Hood Lubrication Raising the Hood Greasing the Machine 1. Lift up the handle of the rubber latches at each side of the hood (Figure 25). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: No. 2 lithium grease 1. Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing. 2.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 28). g033047 Figure 29 1. Flange-head bolts (3/8 x 3/4 inch) 3. Caliper bracket (brake assembly) 2. Spindle 4. Remove the dust cap from the hub (Figure 30). g033046 Figure 28 1. Hub 3. Lug nut 2. Wheel 3.
Greasing the Wheel Bearings 1. Remove the outboard bearing and bearing race from the hub (Figure 32). g033049 Figure 31 1. Spindle 2. Hub and rotor assembly 7. Wipe clean the spindle with a rag. 8. Repeat steps 1 through 7 to the hub and rotor at the other side of the machine. g033050 Figure 32 1. Seal 4. Bearing cavity (hub) 2. Inboard bearing 5. Outboard-bearing race 3. Inboard-bearing race 6. Outboard bearing 2. Remove the seal, inboard bearing from the hub (Figure 32). 3.
Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 33). g033054 Figure 34 1. Cotter pin 3. Dust cap 2. Nut retainer g033051 Figure 33 1. Nut retainer 4. Outer bearing 2. Spindle nut 5. Hub, rotor, inner bearing, race, and seal 6. Spindle 3. Tab washer 2. Assemble the hub and rotor onto the spindle with the rotor inboard (Figure 33). 3. Assemble the outboard bearing onto the spindle and seat the bearing to the outboard race (Figure 33). 4.
Engine Maintenance • If the air-filter element is clean, install the Servicing the Air Cleaner • If the air-filter element is damaged, replace filter element, refer to Installing the Air Filter (page 35). the filter element; refer to Replacing the Air Filter (page 35). Service Interval: Every 100 hours Replace the air-filter element sooner if it dirty or damaged. Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy.
Replacing the Air Filter 1. Remove the air-filter element; refer to steps 1 through 5 in Checking the Air Filter (page 34). 2. Inspect the new filter for shipping damage. Servicing the Engine Oil Note: Change the oil and oil filter more frequently when operating conditions are extremely dusty or sandy. Note: Check the sealing end of the filter. Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or higher) Important: Do not install a damaged filter. 3.
9. 10. Pour oil into the fill opening until the oil level is up to the Full mark on the dipstick. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. 11. Install the oil-fill cap and dipstick firmly in place. Changing the Engine-Oil Filter Service Interval: Every 150 hours/Yearly (whichever comes first) Change the oil twice as often during special operating conditions. 1.
Fuel System Maintenance Electrical System Maintenance Inspecting Fuel Lines and Connections Servicing the Battery Battery voltage: 12 V with 300 A (cold cranking) at -18°C (0°F). Service Interval: Every 400 hours/Yearly (whichever comes first) WARNING Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections.
Disconnecting the Battery WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. • Always keep the battery strap in place to protect and secure the battery.
Replacing the Fuses Installing the Battery 1. Align the battery to the battery tray of the machine (Figure 40). There are 7 fuses in the electrical system. They are located beneath the hood (Figure 41). Note: Ensure that the positive and negative posts of the battery are aligned as shown in Figure 40. 2. 3. Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 40). Connect the battery cables; refer to Connecting the Battery (page 39).
Replacing the Headlight CAUTION The bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. Always all enough time to for the bulbs to cool before replacing them. Use care whenever handling the bulb. 1. Disconnect the battery; refer to Disconnecting the Battery (page 38). 2. Open the hood; refer to Closing the Hood (page 30). 3. Disconnect the electrical connector for the harness from the connector of the lamp assembly (Figure 43).
Adjusting the Headlights Drive System Maintenance Use the following procedure to adjust the headlight beam position whenever a headlight assembly is replaced or removed. 1. Turn the starter key to the ON position, and turn on the headlights. 2. At the back of the headlight assembly, rotate adjustment screws (Figure 43) to pivot the headlight assembly and align the position of the cast beam. Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims.
Inspecting the Steering and Suspension Components Service Interval: Every 100 hours—Inspect the steering and suspension for loose or damaged components. With the steering wheel at the centered position (Figure 44), turn the steering wheel to the left or right.
g033219 g033218 Figure 48 Figure 46 1. Shock-absorber spring 1. Tie rod 3. Spring length 2. Jam nut 2. Collar 2. 3. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires (Figure 47). 5. Rotate both tie rods to move the front of the tire inward or outward. 6.
Changing the Transaxle Fluid Service Interval: Every 800 hours/Yearly (whichever comes first) Fluid Type: SAE 10W30 (API service SJ or higher) Fluid Capacity: 1.4 L (1.5 US qt) 1. 2. Position the machine on a level surface, set the parking brake, rotate the On/Off switch to the OFF position, and remove the key. 1. Fluid fill Wipe the area around the fill and drain plugs clean with a rag (Figure 50). 8.
g002094 Figure 53 1. Neutral bracket 4. 0.76 to 1.52 mm (0.03 to 0.06 inch) gap 2. Pull up 5. Wrong—adjust the to achieve a gap of 0.76 to 1.52 mm (0.03 to 0.06 inch) inch g002093 Figure 52 1. Neutral bracket 3. 2. Locknuts 3. Cable boot Rotate one of the locknuts (Figure 52) to achieve a 0.762 to 1.524 mm (0.030 to 0.060 inch) gap between the bottom of the nut/washer and the neutral bracket. 6.
Maintaining the Primary-Drive Clutch Cooling System Maintenance Service Interval: Every 200 hours—Clean the primary-drive clutch (more often in dusty or dirty conditions). Cleaning the Engine-Cooling Areas Note: Operating the machine with a dirty clutch can increase wear to internal components. 1. Shut off the engine, remove the key, and set the parking brake. 2. Raise and latch the cargo box. 3. Remove the 6 flange-head bolts securing the clutch cover. 4.
Brake Maintenance Changing the Radiator Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Inspecting the Brakes CAUTION Service Interval: Every 100 hours If the engine has been running, the pressurized, hot coolant can escape and cause burns. Important: Brakes are a critical safety component of the machine. Closely inspect them at the recommended service interval to ensure optimum performance and safety. • Do not open the radiator cap when the engine is running.
4. procedure for adjusting the brake cables; refer to Adjusting the Brake Cables (page 48). parking-brake lever with a a force of 133 to 156 N (30 to 35 lbf), perform the following: Tighten the set screw and install the hand grip (Figure 56). A. Loosen the rear jam nut (Figure 57) for the threaded adjuster of the parking-brake cable 1 turn. B. Tighten the forward jam nut (Figure 57). C.
Belt Maintenance Replacing the Drive Belt Servicing the Drive Belt New belts must be broken in before they shift properly. A belt breaks in within the first 2 hours of normal operation. Checking the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 18). 2. Shift the transmission into NEUTRAL, set the parking brake, shut off the engine, and remove the ignition key. 3. Rotate and route the belt over the secondary clutch (Figure 58). 4.
Chassis Maintenance Adjusting the Cargo-Box Latches If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. 1. Loosen the locknut on the end of the latch post (Figure 60). g017511 Figure 59 1. Engine bracket 3. Bracket 2. Bumper 4. Flange-head bolt g002181 Figure 60 1. Latch 3. Latch post 2. Locknut 50 2.
Cleaning Storage Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used. 1. Position the machine on a level surface, set the parking brake, shut off the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. Important: Pressurized water is not recommended when washing the machine.
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International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
