Form No. 3326-796 Rev A Workman 1100 Utility Vehicle Model No. 07252—Serial No. 220000001 and Up Model No. 07252TC—Serial No.
Warning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Starting Checks . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . Parking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . Cargo Bed . .
Introduction Safety Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. Improper use or maintenance by the operator or owner can result in injury.
Before Operating – Do not remove the cap from the fuel tank when the engine is hot or running. • Operate the machine only after reading and understanding the contents of this manual. – Do not smoke while handling gasoline. • Never allow children to operate the vehicle. Anyone who operates the vehicle should have a motor vehicle license. – Fill the fuel tank outdoors, and fill it to about 1 in. (25 mm) below the top of the tank (the bottom of the filler neck). Do not overfill it.
• Gross Vehicle Weight (GVW) has a major impact on your ability to stop and/or turn. Heavy loads and attachments make a vehicle harder to stop or turn. The heavier the load, the longer it takes to stop. – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control. – When dumping, do not let anyone stand behind the vehicle and do not dump the load on anyone’s feet.
• Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain. • Avoid stopping on hills, especially with a load. Stopping while going down a hill will take longer than stopping on level ground. If the vehicle must be stopped, avoid sudden speed changes, which may initiate tipping or rolling of the vehicle.
Maintenance • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. • Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the ignition to prevent someone from accidentally starting the engine. • To make sure that the entire machine is in good condition, keep all nuts, bolts, and screws properly tightened.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 99-7350 1. Maximum tongue weight is 50 lb. (23 kg) 2. Maximum trailer weight is 400 lb. (181 kg) 99-7346 1. Parking brake 2. Parking brake on 3. Parking brake off 104-6855 1. Read the operator’s manual for further instructions. 2. The maximum combined operator and passenger weight should not exceed 400 lb. (181 kg).
99-7343 1. 2. 3. 4. 5. 6. 7. 8. 9. Warning—read the operator’s manual. Only drive this vehicle off-highway. This vehicle is not made for use on public streets, roads, or highways. Do not carry passengers in the cargo bed. They may fall out of the vehicle. Do not allow children to operate this vehicle. Hour meter Headlights Ignition off Ignition on To start the vehicle, sit in the operator’s seat. Release the parking brake. Turn the ignition on. Pull the choke lever out (if needed). Depress the accelerator.
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lb. (454 kg) Rated capacity (on level ground) 1250 lb. (567 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments Maximum gross vehicle weight (GVW) (on level ground) 2250 lb. (1021 kg) total, including all of the weights listed above Maximum cargo capacity (on level ground) 850 lb.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07252TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07252TC) Bumper 1 Installing the bumper (Model No. 07252TC) Hitch 1 Installing the hitch (Model No.
Installing the Front Wheels 3. Secure the steering wheel to the shaft with the nut (Fig. 4). Note: This procedure is only needed for Model No. 07252TC. 2 1. Remove the fasteners securing the wheels. 1 2. Remove the shipping bracket from the spindles. 3 3. Apply Loctite (blue) to the screw threads. 4. Mount the wheels with the previously removed fasteners (Fig. 3) and torque the bolts to 135–165 ft.-lb. (183–224 N⋅m) 4 1 Figure 4 3 1. Steering wheel 2. Nut 4 3. Washer 4.
Installing the Seats Note: This procedure is only needed for Model No. 07252TC. Insert the seat bracket into the seat base opening and pivot the seat downward (Fig. 6). 1 Figure 7 1. Hitch 1 Installing the Cargo Box Note: This procedure is only needed for Model No. 07252TC. 1. Position the cargo box onto the frame. The cargo box must lay flat and be centered. 2. Mount the left hand pivot bracket to the left rear corner of the frame with 2 flange head screws (3/8 x 1 in.).
Activating the Battery 3. Slide the cargo box mounting hole onto the pivot bracket (Fig. 9). Note: This procedure is only needed for Model No. 07252TC. If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. 1. Remove the rubber strap securing the battery to the battery base. Lift the battery out of the battery base.
Checking the Crankcase Oil Fuel Tank The engine is shipped with oil in the crankcase; however, the level of the oil must be checked before and after the engine is first started. Recommended Gasoline Use fresh, clean, unleaded regular gasoline suitable for automotive use (87 pump octane minimum). Leaded gasoline may be used if unleaded regular is not available. 1. Position the machine on a level surface. 2. Clean around the oil dipstick (Fig. 11) so dirt cannot fall into the hole and damage the engine.
Filling the Fuel Tank Operation The fuel tank capacity is approximately 7 gallons (26.5 l). Note: Determine the left and right sides of the machine from the normal operating position. 1. Shut the engine off and set the parking brake. 2. Clean the area around the fuel tank cap (Fig. 12). Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury.
Parking Brake Ignition Switch The parking brake is a small plate at the top of the brake pedal (Fig. 14). Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the vehicle. To engage the parking brake, step on the brake pedal firmly and roll forward with the top of your foot. To disengage, depress the accelerator pedal. If the vehicle is parked on a steep grade, make sure the parking brake is applied. Place blocks at the downhill side of the wheels.
• Turn the steering wheel to the left and right to check steering response. Fuel Gauge The fuel gauge (Fig. 17) shows the amount of fuel in the tank. • Check for oil leaks, loose parts, and any other noticeable malfunctions. Make sure the engine is off and all moving parts have stopped before checking for oil leaks, loose parts, and other malfunctions. 1 If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the vehicle out for the day.
Cargo Bed Tailgate Latches Raising the Bed 1. To open the tailgate latches, lift the latch handles up (Fig. 21). The latches will spring out toward the center of the tailgate. Slowly lower the tailgate. 1. Slide the latch upward toward the top of the cutout in the bed frame (Fig. 19). Note: You may need to push the end of the tailgate in (especially if there is a load against the tailgate) before the latches will spring toward the center of the tailgate and release. 1 1 m–4850 Figure 19 1.
New Vehicle Break-In Transporting the Vehicle To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: For moving the vehicle long distances, a trailer should be used. Make sure that the vehicle is secured to the trailer. Refer to Figures 22 and 23 for the location of the tie-down points. • Check the fluid and engine oil levels regularly and be alert for indications of overheating in any component of the vehicle.
Towing the Vehicle Towing a Trailer In case of an emergency, the vehicle can be towed for a short distance. However, we do not recommend this as a standard procedure. The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. Warning When hauling cargo or towing a trailer, do not overload your vehicle or trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure After First Use • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. Every 8 Hours • Check the engine oil. • Check the tire pressure. After First 20 Hours • Change the engine oil. • Check the front wheel toe-in at the proper ride height.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Check ride height and toe-in.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Warning Danger The bed must be raised to perform some routine maintenance. The vehicle may be unstable when using a jack. It could slip off the jack, injuring anyone beneath it.
Checking and Adjusting Neutral Oil Type: Detergent oil (API service SG, SH, SJ, or higher) Viscosity: See the table below. USE THESE SAE VISCOSITY OILS When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Fig. 26). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle.
6. Clean around the oil dipstick and unscrew the cap. 7. Slowly pour approximately 80% of the specified amount of oil into the filler tube and check the oil level; refer to Checking the Crankcase Oil, page 18. Slowly add oil to bring the level to the “F” mark on the dipstick. ÎÎ ÎÎ 3 8. Install the dipstick.
Installing the Filter Element Important To prevent engine damage, always operate the engine with the complete air cleaner assembly installed. 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. Important Do not install a damaged filter. 2. Insert the new filter into air cleaner body. Ensure the filter is sealed properly by applying pressure to the outer rim of the filter when installing it. Do not press on the flexible center of the filter. m–5324 3.
Adjusting the Front Suspension 2. Raise the vehicle off the ground; see Jacking the Vehicle, page 27. 3. Tighten the cable adjusting screw, located beneath the floor panel, until the cables are snug in the brake equalizer (Fig. 32). Do not overtighten the screw. There should be some free play in the brake pedal before the brake engages. The ride height of each side of the vehicle can be adjusted separately. The ride height should be 7-1/2 to 8-1/4 in. (19.
• The vehicle should be driven back and forth a few times to relax the A-arms. side). If the A-arms look like they are sagging, then they should be adjusted to the next higher number (Fig. 34). Each hole equals about 3/4 in. (19 mm) of adjustment at the wheel. You will also need to do this if you are adding heavy attachments or carrying heavy loads often. • Measure the toe-in with the wheels facing straight ahead and a 175–225 lb. (79–102 kg) operator in the driver’s seat.
Replacing the Drive Belt 1 2 1. Rotate and route the belt over the secondary clutch (Fig. 37). 1 2. Remove the belt from the primary clutch (Fig. 37). 3. To replace the belt, reverse the procedure. Adjusting the Starter Generator Belt m–5320 Check the tension of the starter generator belt after the first day of operation and every 200 operating hours thereafter. Figure 36 1. Jam nut 2. Tie rod 1. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key.
Servicing the Fuel System Servicing the Spark Plug Fuel Lines and Connections Check the spark plug after every 100 operating hours or yearly, whichever occurs first. Replace if necessary. Check the fuel lines and connections every 400 hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections. Type: Champion RN14YC (or equivalent) Air Gap: 0.030 in. (0.
Changing the Transaxle Fluid Replacing the Fuses Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. There are 3 fuses in the electrical system. They are located beneath the bed in a box on the right hand side of the frame (Fig. 43). 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2. Remove the drain plug from the right side of the reservoir (Fig. 41) and let the fluid flow into a drain pan.
Replacing the Headlights Important Do not jump start the vehicle. Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. Specification: GE Headlight #H7610 1. Set the parking brake, turn the ignition off, and remove the key. 2.
Installing the Battery Charging the Battery 1. Set the battery on the battery base so the battery posts are toward the rear of the vehicle. Important Always keep the battery fully charged (1.260 specific gravity). This is especially important to prevent battery damage when the temperature is below 32°F (0°C). 2. Connect the positive (red) cable to the positive (+) battery post and the negative (black) cable to the negative (–) battery post using the bolts and wing nuts.
(–) (+) LOW OIL PRESSURE 38 ENGINE OIL PRESSURE P3–3 W/BU 2 5 OR F4 Y A –M HEAD LIGHTS SPARK PLUG 10 A –M B OPTIONS WBK BN VIO BK 2 3 BU R R P3–5 P3–2 GN A2 DF F2 BK HOUR METER (–) HR (+) BU BK BN/W BK armature fields A1 F1 STARTER/GENERATOR BK R ACCELERATOR (PEDAL NOT PUSHED IN) 1 4 VOLTAGE REGULATOR GN BK P3–4 MAG ENGINE GROUND IGNITION MODULE POWER POINT S +M A OFF RUN START IGNITION–SWITCH F3 BK PK BU 99–7402 F1 10 A F2 S 10 A +M B
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
