Form No.
Warning Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . Parking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . Cargo Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tailgate Latches . . . . . . . . . . . . . . . . . . . . . . . . . . New Vehicle Break-In . . . . . . . . . . . . . . . . . . . . . Loading the Cargo Box . . . . . . . . . . . . . . . . . . . . Transporting the Vehicle . . . . . . . . . . . . . . . . . . . . Towing the Vehicle . . . . . . . . .
Supervisors, operators, and service persons should be familiar with the following standards and publications (the material may be obtained from the address shown): • Flammable and Combustible Liquids Code: ANSI/NFPA 30 • National Fire Protection Association: ANSI/NFPA #505; Powered Industrial Trucks National Fire Prevention Association Barrymarch Park Quincy, Massachusetts 02269 U.S.A. 1 m–5312 • ANSI/ASME B56.8 Personal Burden Carriers American National Standards Institute, Inc.
• Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized persons should operate this vehicle. Make sure that all operators are physically and mentally capable of operating the vehicle. While Operating Warning • This vehicle is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle.
– Before backing up, look to the rear and ensure that no one is behind you. Back up slowly. standing water deep enough to get the brakes wet, they will not work well until they are dry. After driving through water, you should test the brakes to make sure they work properly. If they do not, drive slowly while putting light pressure on the brake pedal. This will dry the brakes out. – Watch out for traffic when you are near or crossing roads. Always yield the right of way to pedestrians and other vehicles.
• Always secure loads so that they do not shift. If a load is not secured, or you are transporting a liquid in a large container such as a sprayer, the load can shift. This shifting happens most often while turning, going up or down hills, suddenly changing speeds, or while driving over rough surfaces. Shifting loads can cause the vehicle to tip over. Operating on Rough Terrain Reduce speed and load when operating on rough terrain, uneven ground, and near curbs, holes, and other sudden changes in terrain.
• If the engine must be running to perform a maintenance adjustment, keep your hands, feet, clothing, and any parts of your body away from the engine and any moving parts. Keep everyone away. • Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. • Do not adjust the ground speed governor. To ensure safety and accuracy, have an Authorized Toro Distributor check the ground speed. • If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6855 1. Read the operator’s manual for further instructions. 2. The maximum combined operator and passenger weight should not exceed 400 lb. (181 kg). 3. The maximum cargo weight should not exceed 850 lb. (386 kg). 4. The base weight of the vehicle is 1000 lb. (454 kg). 5.
99-7343 1. 2. 3. 4. 5. 6. 7. 8. 9. Warning—read the operator’s manual. Only drive this vehicle off-highway. This vehicle is not made for use on public streets, roads, or highways. Do not carry passengers in the cargo bed. They may fall out of the vehicle. Do not allow children to operate this vehicle. Hour meter Headlights Ignition off Ignition on To start the vehicle, sit in the operator’s seat. Release the parking brake. Turn the ignition on. Pull the choke lever out (if needed). Depress the accelerator.
99-7954 1. Danger—read the operator’s manual. 2. Do not carry passengers in the cargo bed. They may fall out. 3. Explosive hazard—remove fuel containers from the cargo bed before filling. Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lbs. (454 kg) Rated capacity (on level ground) 1250 lb. (567 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07252TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07252TC) Bumper 1 Installing the bumper (Model No. 07252TC) Hitch 1 Installing the hitch (Model No.
Installing the Rear Wheels 1 Note: This procedure is only needed for Model No. 07252TC. 3 1. Remove the fasteners securing the wheels. 4 2 2. Remove the shipping bracket secured to the wheel studs. 5 6 3. Mount the wheels with the previously removed fasteners (Fig. 2) and torque to 45–65 ft.-lb. (61–88 N⋅m). Figure 3 1. Tire and wheel assembly 2. Spindle 3. Small washer 1 4. Large washer 5. Screw 6. Dust cap 2 Installing the Steering Wheel 3 Note: This procedure is only needed for Model No.
Installing the Bumper Installing the Hitch Note: This procedure is only needed for Model No. 07252TC. Note: This procedure is only needed for Model No. 07252TC. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. 1. Remove the 4 bolts and nuts from the inside rear of the frame. 2. Align the mounting holes and secure the bumper to the frame with the fasteners previously removed (Fig. 5). 2. Align the hitch with the mounting holes on the frame.
Activating the Battery Note: This procedure is only needed for Model No. 07252TC. If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. 1. Remove the rubber strap securing the battery to the battery base. Lift the battery out of the battery base.
Checking the Crankcase Oil Fuel Tank The engine is shipped with oil in the crankcase; however, the level of the oil must be checked before and after the engine is first started. Recommended Gasoline Use fresh, clean, unleaded regular gasoline suitable for automotive use (87 pump octane minimum). Leaded gasoline may be used if unleaded regular is not available. 1. Position the machine on a level surface. 2. Clean around the oil dipstick (Fig. 11) so dirt cannot fall into the hole and damage the engine.
Filling the Fuel Tank Brake Pedal The fuel tank capacity is approximately 7 gallons. The brake pedal is used to stop or slow the vehicle (Fig. 13). 1. Shut the engine off and set the parking brake. 2. Clean the area around the fuel tank cap (Fig. 12). Caution Brakes can become worn or can be misadjusted resulting in personal injury. If brake pedal travels to within 1 in. of the vehicle floor board, the brakes must be adjusted or repaired.
Power Point The power point is used to power optional electrical accessories (Fig. 15). 3 1 4 2 m–5371 Figure 14 1. Choke 2 2. Gear shift selector 1 5 m–4885 Figure 15 1. Ignition switch 2. Hour meter 3. Light switch Gear Shift Selector The gear shift selector has three positions: forward, reverse, and neutral (Fig. 14). The gear shift selector will start and run in any of the three positions. 4. Oil light 5.
Passenger Hand Holds 3. Slowly step on the accelerator pedal. The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Fig. 17). Note: The parking brake will automatically disengage when the accelerator pedal is depressed. Note: If the engine is cold, depress and hold the accelerator pedal about half-way down, and pull the choke knob out to the On position. Return the choke knob to Off after the engine warms up.
1 3. Raise the bed to its full height; then lower it slightly to engage the prop rod (Fig. 19). 1 m–5334 Figure 20 1. Tailgate latch 2. To close the tailgate latches, lift the handles upward and slide them toward the outside of the vehicle. m–4865 Figure 19 3. Push the latch handles downward to secure the latch and tailgate. 1. Prop rod New Vehicle Break-In Lowering the Bed To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: 1.
Loading the Cargo Box The capacity of the cargo box is 13 ft.3 (.37 m3). The amount (volume) of material that can be placed in the box without exceeding the vehicle load ratings can vary greatly depending on the density of the material. For example, a level box of wet sand weighs 1500 lb. (680 kg), which exceeds the load rating by 650 lb. (295 kg). But a level box of wood weighs 650 lb. (295 kg), which is under the load rating.
Trailer Towing The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can cause poor performance or damage to the brakes, axle, engine, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure After First Use • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. Every 8 Hours • Check the engine oil. • Check the tire pressure. After First 20 Hours • Change the engine oil. • Check the front wheel toe-in at the proper ride height.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Check brake and parking brake operation. Check gear shift operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Check ride height and toe-in.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Warning Danger The bed must be raised to perform some routine maintenance. The vehicle may be unstable when using a jack. It could slip off the jack, injuring anyone beneath it.
Checking and Adjusting Neutral Oil Type: Detergent oil (API service SG, SH, SJ, or higher) Viscosity: See the table below. USE THESE SAE VISCOSITY OILS When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Fig. 25). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle.
6. Clean around the oil dipstick and unscrew the cap. 7. Slowly pour approximately 80% of the specified amount of oil into the filler tube and check the oil level; refer to Checking the Crankcase Oil, page 18. Slowly add oil to bring the level to the “F” mark on the dipstick. ÎÎ ÎÎ 3 8. Install the dipstick.
Installing the Filter Element Important To prevent engine damage, always operate the engine with the complete air cleaner assembly installed. 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. Important Do not install a damaged filter. 2. Insert the new filter into air cleaner body. Ensure the filter is sealed properly by applying pressure to the outer rim of the filter when installing it. Do not press on the flexible center of the filter. m–5324 3.
Servicing the Brakes Check the wheels to ensure that they are mounted securely. Torque the front bolts to 135–165 ft.-lb. (183–224 N⋅m) and the rear lug nuts to 45–65 ft.-lb. (61–88 N⋅m). Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety.
Servicing the Drive Belt Adjusting the Starter Generator Belt Service Interval/Specification Check the tension of the starter generator belt after the first day of operation and every 200 operating hours thereafter. Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. 1. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. 1.
Adjusting Front Wheel Toe-In Servicing the Fuel System Check the front wheel toe-in after every 100 operating hours or annually, whichever occurs first. Fuel Lines and Connections Check the fuel lines and connections every 400 hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections. 1. Ensure that the distance from the bottom of the tongue to the ground is 7-3/4 to 8-1/2 in. (19.7 to 21.6 cm) when the tires are inflated to 12 psi.
3. Check the condition of the side electrode, center electrode, and center electrode insulator to ensure that there is no damage. Important A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. The result is usually a damaged engine. 1 4. Set the air gap between the center and side of the electrodes at 0.030 in. (0.762 mm) (Fig. 38).
Replacing the Fuses Replacing the Headlights There are 3 fuses in the electrical system. They are located beneath the bed in a box on the right hand side of the frame (Fig. 41). Specification: GE Headlight #H7610 Ignition System 10 amp. Lights 10 amp. Power Point 1. Set the parking brake, turn the ignition off, and remove the key. 2. Reach beneath the dash and push the headlight out of the hood. 3. Remove the screws attaching the wire harness to the headlight. 10 amp. (15 amp. max.) 4.
Servicing the Battery Warning Warning Battery terminals or metal tools could short against metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Adding Water to the Battery Washing the Vehicle The best time to add distilled water to the battery is just before you operate the machine. This lets the water mix thoroughly with the electrolyte solution. The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 1. Clean the top of the battery with a paper towel. Important Pressurized water is not recommended when washing the machine.
(–) (+) LOW OIL PRESSURE 38 ENGINE OIL PRESSURE P3–3 W/BU BU OR F4 Y 5 HEAD LIGHTS 2 VIO SPARK PLUG BK IGNITION MODULE POWER POINT WBK M+ BN BK M– KEY–SWITCH (OFF) PK 1 F2 F1 F3 10 A 10 A 10 A OPTIONAL FUSES LIGHT SWITCH 2 6 4 3 1 BU R R BU P3–2 GN 99–7413 BK (+) BU BK HOUR HR METER (–) R A2 BK BK armature A1 STARTER/GENERATOR F2 F1 fields DF VOLTAGE REGULATOR GN P3–4 MAG 3 1 2 ACCELERATOR (PEDAL NOT PUSHED IN) BK 4 VIO BK P3–1 BK BK BACKUP ALARM (+)
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
