Service Bulletin

ManualsBrandsToro ManualsVehiclesWorkman 1100 Utility Vehicle

Ref: 12-05 Copyright



, 2001. The Toro Company

Customer Service Bulletin

Commercial Business Group

Workman

1100/2100 Series

January 2, 2002

Model/Serial Range: Model Numbers: Serial Numbers:

07252 210000101 - 220099999

07252TC 210000101 - 220099999

07253 200000101 - 220099999

07253TC 200000101 - 220099999

Subject: Updated Front Suspension Adjustment Procedure.

This updated Front Suspension Adjustment Procedure replaces all previous

adjustment/checking procedures in all Operators Manuals, Service Manuals and

Training Materials.

The procedure is a multi-step process. To ensure proper settings are achieved, the

Ride Height must be adjusted before the Toe-in is adjusted. If this procedure is not

followed or a process is skipped, accelerated tire wear may occur.

Follow the adjustment process in the order listed:

1. Front Suspension Ride Height Adjustment procedure.

2. Toe-in Adjustment.

Summary of content (6 pages)

PAGE 1
Customer Service Bulletin Commercial Business Group Workman® 1100/2100 Series Model/Serial Range: Model Numbers: 07252 07252TC 07253 07253TC Subject: January 2, 2002 Serial Numbers: 210000101 - 220099999 210000101 - 220099999 200000101 - 220099999 200000101 - 220099999 Updated Front Suspension Adjustment Procedure. This updated Front Suspension Adjustment Procedure replaces all previous adjustment/checking procedures in all Operators Manuals, Service Manuals and Training Materials.
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Suspension Ride Height Adjustment Procedure The ride height of the vehicle should be checked and adjusted before proceeding further with this procedure. The ride height specification for each model series is: Workman 1100: 7-1/2” to 8-1/4” (19.1–21 cm) Workman 2100: 8-3/4” to 9-1/2” (22.2–24.1cm) NOTE: The ride height is based on the front tire size. Workman 1100: 20” diameter tire Workman 2100: 22.
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If adjustment is required, proceed with the following adjustment steps. 1. Remove ignition key from ignition switch. 2. Set parking brake. 3. Jack the front end of the vehicle off of the ground just so the tires are off the ground. Use Jack stands to secure the vehicle and prevent personal injury. 4. Remove the travel-limiting bolt. 5. Loosen the centering bolts in the front and rear of A-arms. 6. Remove the ride height adjustment bolt. 7.
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Toe-in Adjustment Procedure Adjusting Front Wheel Toe-In To prevent rapid tire wear due to wheel alignment concerns, check the front wheel toe-in after every 100 operating hours, or annually, whichever occurs first. The toe-in specification of each model series is: Workman 1100: 1/8–5/8 in. (3–16 mm) Workman 2100: 1/8–5/8 in. (3–16 mm) The following pre-check must be done before checking or adjustments are performed.
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2. Mark the centerline of the tire all the way around the tire, or use the center parting line visible from the original tire manufacturing process. 3. Measure the distance between both of the front tires at axle height at the centerline marking. Begin in the back of the tires. Record measurement. 4. Measure the distance between both of the front tires at axle height at the centerline marking. Begin in the front of the tires. Record measurement. 5. Compare measurements. 6.
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