Form No. 3350-668 Rev B Workman) 1100 Utility Vehicle Model No. 07252—Serial No. 240000001 and Up Model No. 07252TC—Serial No. 240000001 and Up Operator’s Manual Register your product at www.Toro.
Warning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Starting Checks . . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . Parking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . .
Introduction Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions. Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. This manual uses two other words to highlight information.
Safe Operating Practices • Wearing safety glasses, safety shoes, long pants and a helmet is advisable and required by some local safety and insurance regulations. Warning • Avoid driving when it is dark, especially in unfamiliar areas. If you must drive when it is dark, be sure to drive cautiously, use the headlights, and even consider adding additional lights. The Workman is an off-highway vehicle only and is not designed, equipped, or manufactured for use on public streets, roads, or highways.
• Always shift into neutral and apply the parking brake before leaving an idling vehicle, or else the vehicle may creep. • Before getting off of the seat: A. Stop the movement of the machine. B. Set the parking brake. • Failure to operate the vehicle safely may result in an accident, tip over of the vehicle, and serious injury or death. Drive carefully. To prevent tipping or loss of control: C. Turn the ignition key to Off. D. Remove the ignition key.
• Slow down before starting up or down a hill. • Do not carry loads which exceed the load limits described on the vehicle weight label; refer to Specifications, page 11, for vehicle weight limits. The load rating is for level surfaces only. • If the engine stalls or you begin to lose headway while climbing a hill, gradually apply the brakes and slowly back straight down the hill. • Reduce the weight of the load when operating on hills and rough terrain to avoid tipping or overturning of the vehicle.
• Never overload your vehicle. The name plate (located under dash on center column) shows load limits for the vehicle. Never overload the attachments or exceed the Gross Vehicle Weight (GVW). Vibration Maintenance This unit does not exceed a whole body vibration level of 0.5 m/s2, based on measurements of identical machines per Directive 98/37/EC. This unit does not exceed a hand/arm vibration level of 2.5 m/s2, based on measurements of identical machines per Directive 98/37/EC.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-0699 1. 2. 3. 4. 5. 6. 7. 8. 9. Warning—read the Operator’s Manual. Collision hazard—do not operate the vehicle on public streets, roads, or highways. Falling hazard—do not carry passengers in the cargo bed. Falling hazard—do not allow children to operate the vehicle.
26-7390 99-7352 1. 2. 3. 4. 5. 6. 7. 99-7345 1. Warning—read the Operator’s Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. Read the Operator’s Manual for information on fuses. 10 amp. fuse for the optional Road Light Kit 15 amp. fuse for the optional Rear Lift Kit 10 amp. fuse—open 10 amp. fuse for the headlights 10 amp. fuse for the ignition system 15 amp. fuse for the optional Electric Bed Lift Kit 3. Entanglement hazard, belt—stay away from moving parts. 4.
99-7350 1. Maximum tongue weight is 50 lb. (23 kg); maximum trailer weight is 400 lb. (181 kg). Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lb. (454 kg) Rated capacity (on level ground) 1250 lb. (567 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments Maximum gross vehicle weight (GVW) (on level ground) 2250 lb.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07252TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07252TC) Bumper 1 Installing the bumper (Model No. 07252TC) Hitch 1 Installing the hitch (Model No.
Installing the Front Wheels 3. Secure the steering wheel to the shaft with the nut (Fig. 4). Note: This procedure is only needed for Model No. 07252TC. 2 1. Remove the fasteners securing the wheels. 1 2. Remove the shipping bracket from the spindles. 3 3. Apply Loctite (blue) to the screw threads. 4. Mount the wheels with the previously removed fasteners (Fig. 3) and torque the bolts to 135–165 ft.-lb. (183–224 N⋅m) 4 1 Figure 4 3 1. Steering wheel 2. Nut 4 2 3. Washer 4.
Installing the Seats 1 Note: This procedure is only needed for Model No. 07252TC. Insert the seat bracket into the seat base opening and pivot the seat downward (Fig. 6). 2 Figure 7 1. Hitch 1 2. Pivot bracket Installing the Cargo Box Note: This procedure is only needed for Model No. 07252TC. 1. Position the cargo box onto the frame. The cargo box must lay flat and be centered. 2. Mount the left hand pivot bracket to the left rear corner of the frame with 2 flange head screws (3/8 x 1 inch).
3 Warning 2 1 Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. 4 4. When the battery is charged, disconnect the charger from the electrical outlet and battery posts. m–5813 Figure 9 1. Prop rod 2. Prop rod clip 5. Remove the filler caps. Slowly add electrolyte to each cell until electrolyte is up to the fill line. Install the filler caps. 3. Bolt, 5/16 x 3/4 inch 4.
Oil, page 25, for the proper oil type and viscosity. Add the oil slowly and check the level often during this process. Do not overfill. Danger In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 5. Install the oil dipstick. Checking the Tire Pressure • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
3. Remove the fuel tank cap. 3 4. Fill the tank to about 1 inch (25 mm) below the top of tank, (bottom of the filler neck). This space in the tank allows gasoline to expand. Do not overfill. 2 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. Checking the Transmission Oil 1 m–6203 Figure 13 The transaxle fluid level should be at the bottom of the level indicator hole (Fig. 12).
Choke Control 3 The choke control is located below and to the right of the operator’s seat. To start a cold engine, pull the choke control outward (Fig. 14). After the engine starts, regulate the choke to keep the engine running smoothly. As soon as possible, push the control in to the Off position. A warm engine requires little or no choking. 4 6 m-7365 2 1 5 Figure 15 1 1. Ignition switch 2. Hour meter 3. Light switch 2 Hour Meter m–5371 Figure 14 1. Choke 4. Oil light 5. Power Point 6.
Starting the Engine 1 1. Sit in the operator’s seat, insert the key into the ignition switch, and rotate the key clockwise to the On position. Note: If the gear shift selector is in Reverse, the buzzer will sound to warn the operator. 2. Move the gear shift selector to the desired position. Figure 16 3. Slowly step on the accelerator pedal. 1. Fuel gauge Note: The parking brake will automatically disengage when the accelerator pedal is depressed.
New Vehicle Break-In 3. Raise the bed to its full height; then lower it slightly to engage the prop rod (Fig. 19). To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: • Check the fluid and engine oil levels regularly and be alert for indications of overheating in any component of the vehicle. 1 • After starting a cold engine, let it warm up for about 15 seconds before accelerating.
Transporting the Vehicle For moving the vehicle long distances, a trailer should be used. Make sure that the vehicle is secured to the trailer. Refer to Figures 21 and 22 for the location of the tie-down points. Caution Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. 1 Remove the seats or make sure that the seats are securely fastened in the detents. Figure 22 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Important Refer to your engine operator’s manual for additional maintenance procedures. Maintenance Service Interval Maintenance Procedure After First Use • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. Every 8 Hours • Check the engine oil. • Check the tire pressure. After First 20 Hours • Change the engine oil.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Check ride height and toe-in.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Warning Danger The bed must be raised to perform some routine maintenance. The vehicle may be unstable when using a jack. It could slip off the jack, injuring anyone beneath it.
Checking and Adjusting Neutral 2 2 When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Fig. 25). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral shift lever operates the transaxle neutral correctly: 4 5 3 3 1 m–6184 1. Set the shift lever into the Neutral position. 2.
Changing the Oil Servicing the Air Cleaner 1. Start the vehicle and let it run for a few minutes to warm the oil. Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. 2. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. Ensure the cover is sealing around the air cleaner body. 3. Raise the bed and secure it with the prop rod.
1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. B. After soaking the filter for 15 minutes, rinse it with clear water. Rinse the filter from the clean side to the dirty side. 2. Pump grease into the bearing or bushing. Important To prevent damage to the filter element, the maximum water pressure must not exceed 40 psi. (276 kPa) 3. Wipe off excess grease. C.
2. Check the brake cables at the brake equalizer (located under the dash) and determine approximately how far up the brake rod the equalizer needs to travel so that there is no slack in the cables (Fig. 31). Check the wheels to ensure that they are mounted securely. Torque the center bolts on the front wheels to 135–165 ft-lb (183–224 N⋅m) and the front and rear lug nuts to 45–65 ft-lb (61–88 N⋅m).
• The ride height should be correct before setting the toe-in; refer to Adjusting the Front Suspension, page 28. Note: The A-arms are made with rubber and have different spring rates. Because of the different spring rates, the A-arms come adjusted from the factory based on that spring rate. Generally the adjustment bolts will be installed in hole number 2, 3, or 4 (Fig. 33) and it may be different from the left side (driver side) to the right side (passenger side).
1 3. To replace the belt, reverse the procedure. 2 1 Adjusting the Starter Generator Belt Check the tension of the starter generator belt after the first day of operation and every 200 operating hours thereafter. m–5320 1. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. Figure 35 1. Jam nut 2. Tie rod 2. Loosen the starter generator pivot bolt (Fig. 37). 5. Tighten the tie rod jam nuts when the adjustment is correct. 2 6.
Replacing Fuel Filter 3. Remove the 3 bolts securing the cover to the clutch and remove the cover (Fig. 38). Replace the fuel filter after every 800 operating hours or yearly, whichever occurs first. 1. Raise the bed and support it with the prop rod. 2. Place a clean container under the fuel filter. 1 3. Remove the clamps securing the fuel filter to the fuel lines. 2 m–6988 1 Figure 38 1. Cover 2. Bolts 4.
5. Install the spark plug wires. 1 0.030 inch (0.762 mm) Figure 43 Figure 41 1. Oil fill Changing the Transaxle Fluid 4. Start the engine and operate it to fill the system. Recheck the oil level and replenish it, if required. Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. Replacing the Fuses 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. There are 3 fuses in the electrical system.
3. Remove the screws attaching the wire harness to the headlight. of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. 4. Remove the rubber seal from around the headlight (Fig. 45). Discard the headlight. Voltage: 12 volt with 280 cold cranking Amps @ 0° F (–18° C). Removing the Battery 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2.
1. Remove the battery from the chassis; refer to Removing the Battery, page 33. 2. Connect the positive (red) cable to the positive (+) battery post and the negative (black) cable to the negative (–) battery post using the bolts and wing nuts. Slide the rubber boot over the positive battery post. 2. Connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a rate of 3 to 4 amperes for 4 to 8 hours (12 volts). Do not overcharge the battery. 3.
Schematics m-7375 Electrical Schematic 35
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
