Form No. 3350-681 Rev B Workman) 2100 Utility Vehicle Model No. 07253—Serial No. 240000001 and Up Model No. 07253TC—Serial No. 240000001 and Up Operator’s Manual Register your product at www.Toro.
Warning Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the Transmission Oil . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Starting Checks . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . .
Safety damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
• Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for vehicle operation). wrong, do not use the vehicle. Make sure that the problem is corrected before the vehicle or attachment is operated. • Since gasoline is highly flammable, handle it carefully. Before Operating – Use an approved gasoline container. • Operate the machine only after reading and understanding the contents of this manual.
Braking – Use extra caution when operating the vehicle on wet surfaces, in adverse weather conditions, at higher speeds, or with a full load. Stopping time and distance will increase with a full load. • Slow down before you approach an obstacle. This gives you extra time to stop or turn away. Hitting an obstacle can damage the vehicle and its contents. More important, it can injure you and your passenger. – Avoid sudden stops and starts.
• Reduce the weight of the load if the center of gravity is high. Items such as bricks, fertilizer, or landscape timbers stack higher in the box. The higher a load is stacked, the more likely the vehicle is to tip over. Distribute the load as low as possible, making sure that the load does not affect rear visibility. • Turning while traveling up or down hills can be dangerous. If you have to turn while on a hill, do it slowly and cautiously. Never make sharp or fast turns. • Heavy loads affect stability.
Maintenance • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. • Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the ignition to prevent someone from accidentally starting the engine. • To make sure that the entire machine is in good condition, keep all nuts, bolts, and screws properly tightened.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-0699 1. 2. 3. 4. 5. 6. 7. 8. 9. Warning—read the Operator’s Manual. Collision hazard—do not operate the vehicle on public streets, roads, or highways. Falling hazard—do not carry passengers in the cargo bed. Falling hazard—do not allow children to operate the vehicle.
Battery Symbols 99-7348 Some or all of these symbols are on your battery. 1. Explosion hazard 2. No fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 5. Read the Operator’s Manual. 6. Keep bystanders a safe distance from the battery. 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb. (181 kg.). 3. The maximum cargo weight is 1250 lb. (567 kg). 4. The base weight of the vehicle is 1000 lb. (454 kg). 5.
104-6957 1. Horn 99-7952 1. Choke 2. Reverse 3. Neutral 4. Forward 99-7954 1. Warning—read the Operator’s Manual. 2. Falling hazard—do not carry passengers in the cargo bed. 3. Explosion hazard, static discharge into fuel container—do not fill fuel containers in the cargo bed; place fuel containers on the ground before filling. 99-7350 1. Maximum tongue weight is 50 lb. (23 kg); maximum trailer weight is 400 lb. (181 kg).
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lb. (454 kg) Rated capacity (on level ground) 1650 lb. (749 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments Maximum gross vehicle weight (GVW) (on level ground) 2650 lb. (1203 kg) total, including all of the weights listed above Maximum cargo capacity (on level ground) 1250 lb.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07253TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07253TC) Bumper 1 Installing the bumper (Model No. 07253TC) Hitch 1 Installing the hitch (Model No.
Installing the Front Wheels Installing the Bumper Note: This procedure is only needed for Model No. 07253TC. Note: This procedure is only needed for Model No. 07253TC. 1. Remove the fasteners securing the wheels. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. 2. Remove the shipping bracket from the spindles. 2. Align the mounting holes and secure the bumper to the frame with the fasteners previously removed (Fig. 5). 3. Apply Loctite (blue) to the screw threads. 4.
6. Loosen the bolt securing the prop rod clip to the frame until you can slide the J-hook end of the prop rod under the clip (Fig. 9). 2. Align the hitch with the mounting holes on the frame. Secure the hitch with the screws and nuts (Fig. 7). 1 3 2 1 2 m–5813 Figure 7 Figure 9 1. Hitch 1. Prop rod 2. Prop rod clip Installing the Cargo Box 3. Bolt, 5/16 x 3/4 inch 7. Tighten the bolt and secure the other side of the clip with a new bolt (5/16 x 3/4 inch) (Fig. 9).
Checking the Tire Pressure Warning Check the tire pressure every 8 hours or daily to ensure proper levels. Charging the battery produces gasses that can explode. The air pressure range in the front and rear tires is 8–22 psi (55–152 kPa). Never smoke near the battery and keep sparks and flames away from battery. The air pressure needed is determined by the payload carried. Lower air pressure will provide less compaction, a smoother ride, and fewer tire marks.
Operation Recommended Gasoline Use fresh, clean, unleaded regular gasoline suitable for automotive use (87 pump octane minimum). Leaded gasoline may be used if unleaded regular is not available. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Important Never use gasoline containing methanol, gasoline containing more than 10% ethanol, gasoline additives, or white gas because engine fuel system damage could result.
Oil Light movement of the vehicle. To engage the parking brake, step on the brake pedal firmly and roll forward with the top of your foot. To disengage, depress the accelerator pedal. If the vehicle is parked on a steep grade, make sure that the parking brake is applied. Place blocks at the downhill side of the wheels. The oil light warns the operator if the engine oil pressure drops below a safe level (Fig. 15).
Passenger Hand Holds 3. Slowly step on the accelerator pedal. The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Fig. 17). Note: The parking brake will automatically disengage when the accelerator pedal is depressed. 1 Note: If the engine is cold, depress and hold the accelerator pedal about half-way down and pull the choke knob out to the On position. Return the choke knob to Off after the engine warms up.
• After starting a cold engine, let it warm up for about 15 seconds before accelerating. 1 • Avoid hard braking situations for the first several hours of new vehicle break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). • Vary the vehicle speed during operation. Avoid fast starts and quick stops. m–4865 Figure 19 1. Prop rod • A break-in oil for engine is not required.
Caution Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. Remove the seats or make sure that the seats are securely fastened in the detents. 1 m–7441 Figure 22 1. Towing tongue and tie down point Towing a Trailer 1 m–7440 1 The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval After first 8 hours Every 8 hours After first 20 hours Maintenance Procedure • Change the engine oil. • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. • Check the tire pressure. • Check the front wheel toe-in at the proper ride height. Every 50 hours • Check the battery fluid level.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine oil level. Check the transaxle oil level. Inspect the air filter. Inspect the engine cooling fins. Check any unusual engine noises. Check any unusual operating noises. Check the tire pressure. Check for fluid leaks. Check the instrument operation.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire(s) from the spark plug(s) before you do any maintenance. Set the wire(s) aside so that it does not accidentally contact the spark plug(s).
3. Tighten one of the locknuts (Fig. 25) just enough to take the slack out of the shift cable. Note: You must hold the threaded shaft below the bracket to tighten the locknut on top. 4. Tighten the other locknut just enough to take the slack out of the other shift cable. 1 m–7443 1 5. Pull up on each shift cable an ensure that there is no gap between the nut/washer and the neutral bracket (Fig. 26). If there is a gap, tighten the nut. Figure 24 1.
Changing the Oil Filter USE THESE SAE VISCOSITY OILS Replace the oil filter every 100 operating hours or yearly, whichever occurs first. 1. Drain the oil from the engine; refer to Changing and Draining the Oil, page 28. 2. Remove the existing oil filter (Fig. 27). Apply a light coat of clean oil to the new filter gasket. –20 °F 0 –30 °C –20 20 –10 40 0 60 10 80 20 100 30 3.
Installing the Filter Element 3. Release the latches securing the air cleaner cover to the air cleaner body. Separate the cover from the body. Clean the inside of the air cleaner cover (Fig. 28). Important To prevent engine damage, always operate the engine with the complete air cleaner assembly installed. 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. 3 ÎÎ 2 Important 2. Insert the new filter properly into the air cleaner body.
Servicing the Brakes 5. Press the brake pedal down fully to raise the brake lever. Inspecting the Brakes 6. Thread the brake rod in or out of the brake equalizer as needed to remove the slack from the brake cables (Fig. 31). Do not overtighten the cables. Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: 7.
4. Remove the ride height adjustment bolt (Fig. 32). adjustment at the wheel. You will also need to do this if you are adding heavy attachments or carrying heavy loads often. 6. Torque the ride height adjustment bolt to 135–165 ft.-lb. (183–224 N⋅m). 2 7. Replace the travel limiting bolt (Fig. 32). Note: The vehicle may need to be lowered to the ground on that side to install the bolt. 8. Tighten and torque the centering bolts to 240–290 ft.-lbs. (325–393 N⋅m). 9.
Servicing the Drive Belt 6 5 Checking the Drive Belt 1 4 Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. 2 1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 3 52 inches (132 cm) 2. Raise the bed and secure it with the prop rod. 5 3. Rotate and inspect the belt for excessive wear or damage. Replace the belt if necessary. m–5639 Figure 34 1.
1. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. 2. Loosen the starter generator nut and pivot bolt (Fig. 37). 3 1 1 3 2 m–6988 1/4 in. Figure 38 10 lb. 1. Cover 2. Bolts 4. Thoroughly clean the inside of the cover and the inner workings of the clutch using compressed air. 2 Caution The dust in the clutch will become airborne and could damage your eyes or you could inhale it causing breathing difficulties. m–4956 Figure 37 1.
Replacing the Fuel Filter Replace the fuel filter after every 800 operating hours or yearly, whichever occurs first. 0.030 inch (0.762 mm) 1. Raise the bed and support it with the prop rod. 2. Place a clean container under the fuel filter. 3. Remove the clamps securing the fuel filter to the fuel lines. Figure 41 1 Important A cracked, fouled, dirty, or malfunctioning spark plug must be replaced.
2. Reach beneath the dash and push the headlight out of the hood. 3. Fill the reservoir (Fig. 43) with approximately 1-1/2 qt. (1.4 liters) of SAE 10W30 motor oil or until the oil level is at the bottom of the level indicator hole (Fig. 42). 3. Remove the screws attaching the wire harness to the headlight. 4. Remove the rubber seal from around the headlight (Fig. 45). Discard the headlight. 1 5. Align the notch on the inside of the seal with the notch on the new headlight (Fig. 45).
2. Connect the positive (red) cable to the positive (+) battery post and the negative (black) cable to the negative (–) battery post using the bolts and wing nuts. Slide the rubber boot over the positive battery post. of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. Voltage: 12 volt with 280 cold cranking Amps @ 0° F 3. Replace the battery hold-down to secure the battery to the base.
2. Connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a rate of 3 to 4 amperes for 4 to 8 hours (12 volts). Do not overcharge the battery. Warning Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. 3. Install the battery in the chassis; refer to Installing the Battery, page 36. Storing the Battery If the machine will be stored for more than 30 days, remove the battery and charge it fully.
Electrical Schematic 38
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
