Form No. 3328-478 Rev A Workman 2100 Utility Vehicle Model No. 07253—Serial No. 230000001 and Up Model No. 07253TC—Serial No.
Warning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Starting Checks . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . Parking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . Cargo Bed . .
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product. Safety Improper use or maintenance by the operator or owner can result in injury.
Before Operating – Do not remove the cap from the fuel tank when the engine is hot or running. • Operate the machine only after reading and understanding the contents of this manual. – Do not smoke while handling gasoline. • Never allow children to operate the vehicle. Anyone who operates the vehicle should have a motor vehicle license. – Fill the fuel tank outdoors, and fill it to about 1 inch (25 mm) below the top of the tank (the bottom of the filler neck). Do not overfill it.
• Decrease the vehicle speed if the cargo box has been removed and there is no attachment on the vehicle. The braking characteristics change and fast stops may cause the rear wheels to lock up, which may affect the control of the vehicle. – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control. – When dumping, do not let anyone stand behind the vehicle and do not dump the load on anyone’s feet.
• Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain. initiate tipping or rolling of the vehicle. Do not slam on the brakes when rolling backward, as this may cause the vehicle to overturn. • Travel straight up and down slopes whenever possible.
Maintenance • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. • Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the ignition to prevent someone from accidentally starting the engine. • To make sure that the entire machine is in good condition, keep all nuts, bolts, and screws properly tightened.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 99-7343 Warning—read the Operator’s Manual. Collision hazard—do not operate the vehicle on public streets, roads, or highways. Falling hazard—do not carry passengers in the cargo bed. Falling hazard—do not allow children to operate the vehicle.
26-7390 99-7352 1. 2. 3. 4. 5. 6. 7. 99-7345 1. Warning—read the Operator’s Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. Read the Operator’s Manual for information on fuses. 10 amp. fuse for the optional Road Light Kit 15 amp. fuse for the optional Rear Lift Kit 10 amp. fuse—open 10 amp. fuse for the headlights 10 amp. fuse for the ignition system 15 amp. fuse for the optional Electric Bed Lift Kit 3. Entanglement hazard, belt—stay away from moving parts. 4.
99-7350 1. Maximum tongue weight is 50 lb. (23 kg); maximum trailer weight is 400 lb. (181 kg). Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lb. (454 kg) Rated capacity (on level ground) 1650 lb. (749 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments Maximum gross vehicle weight (GVW) (on level ground) 2650 lb.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07253TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07253TC) Bumper 1 Installing the bumper (Model No. 07253TC) Hitch 1 Installing the hitch (Model No.
Installing the Front Wheels Installing the Bumper Note: This procedure is only needed for Model No. 07253TC. Note: This procedure is only needed for Model No. 07253TC. 1. Remove the fasteners securing the wheels. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. 2. Remove the shipping bracket from the spindles. 2. Align the mounting holes and secure the bumper to the frame with the fasteners previously removed (Fig. 5). 3. Apply Loctite (blue) to the screw threads. 4.
6. Loosen the bolt securing the prop rod clip to the frame until you can slide the J-hook end of the prop rod under the clip (Fig. 9). 2. Align the hitch with the mounting holes on the frame. Secure the hitch with the screws and nuts (Fig. 7). 1 3 2 1 2 m–5813 Figure 7 Figure 9 1. Hitch 1. Prop rod 2. Prop rod clip Installing the Cargo Box 7. Tighten the bolt and secure the other side of the clip with a new bolt (5/16 x 3/4 inch) (Fig. 9). 3.
Checking the Tire Pressure Warning Check the tire pressure every 8 hours or daily to ensure proper levels. Charging the battery produces gasses that can explode. The air pressure range in the front and rear tires is 8–22 psi (55–152 kPa). Never smoke near the battery and keep sparks and flames away from battery. The air pressure needed is determined by the payload carried. Lower air pressure will provide less compaction, a smoother ride, and fewer tire marks.
Recommended Gasoline Operation Use fresh, clean, unleaded regular gasoline suitable for automotive use (87 pump octane minimum). Leaded gasoline may be used if unleaded regular is not available. Note: Determine the left and right sides of the machine from the normal operating position. Important Never use gasoline containing methanol, gasoline containing more than 10% ethanol, gasoline additives, or white gas because engine fuel system damage could result.
Oil Light movement of the vehicle. To engage the parking brake, step on the brake pedal firmly and roll forward with the top of your foot. To disengage, depress the accelerator pedal. If the vehicle is parked on a steep grade, make sure that the parking brake is applied. Place blocks at the downhill side of the wheels. The oil light warns the operator if the engine oil pressure drops below a safe level (Fig. 15).
2 Important Do not attempt to push or tow the vehicle to get it started. 1 Stopping the Vehicle m–4887 To stop the vehicle, remove your foot from the accelerator pedal and slowly depress the brake pedal. Figure 17 1. Passenger hand hold 2. Hip restraint Note: Stopping distance may vary depending on the vehicle load and speed. Pre-Starting Checks Parking the Vehicle Check the following items each time you begin using the vehicle for the day: 1.
• A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes. Lowering the Bed 1. Lift up the bed slightly with one hand while pressing down on the prop rod. • Refer to the Maintenance section for any special low hour checks. 2. Lower the bed until the latch engages. • Check the front suspension positioning and adjust it if necessary; refer to Adjusting the Front Suspension, page 27. 3.
Caution Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. Remove the seats or make sure that the seats are securely fastened in the detents. 1 Figure 22 1. Towing tongue and tie down point Towing a Trailer 1 The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval After first 8 hours Every 8 hours After first 20 hours Maintenance Procedure • Change the engine oil. • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. • Check the tire pressure. • Check the front wheel toe-in at the proper ride height. Every 50 hours • Check the battery fluid level.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine oil level. Check the transaxle oil level. Inspect the air filter. Inspect the engine cooling fins. Check any unusual engine noises. Check any unusual operating noises. Check the tire pressure. Check for fluid leaks. Check the instrument operation.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire(s) from the spark plug(s) before you do any maintenance. Set the wire(s) aside so that it does not accidentally contact the spark plug(s).
3. Tighten one of the locknuts (Fig. 25) just enough to take the slack out of the shift cable. Note: You must hold the threaded shaft below the bracket to tighten the locknut on top. 4. Tighten the other locknut just enough to take the slack out of the other shift cable. 5. Pull up on each shift cable an ensure that there is no gap between the nut/washer and the neutral bracket (Fig. 26). If there is a gap, tighten the nut. 1 1 2 2 Figure 24 1.
USE THESE SAE VISCOSITY OILS Changing the Oil Filter Replace the oil filter every 100 operating hours or yearly, whichever occurs first. 1. Drain the oil from the engine; refer to Changing and Draining the Oil, page 25. 2. Remove the existing oil filter (Fig. 27). Apply a light coat of clean oil to the new filter gasket. –20 °F 0 –30 °C –20 20 –10 40 0 60 10 80 20 100 30 3.
Installing the Filter Element 3. Release the latches securing the air cleaner cover to the air cleaner body. Separate the cover from the body. Clean the inside of the air cleaner cover (Fig. 28). Important To prevent engine damage, always operate the engine with the complete air cleaner assembly installed. 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. 3 Important ÎÎ 2 Do not install a damaged filter. 2. Insert the new filter properly into the air cleaner body.
Servicing the Brakes 5. Press the brake pedal down fully to raise the brake lever. Inspecting the Brakes 6. Thread the brake rod in or out of the brake equalizer as needed to remove the slack from the brake cables (Fig. 31). Do not overtighten the cables. Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: 7.
6. Torque the ride height adjustment bolt to 135–165 ft.-lb. (183–224 N⋅m). 7. Replace the travel limiting bolt (Fig. 32). 2 Note: The vehicle may need to be lowered to the ground on that side to install the bolt. 8. Tighten and torque the centering bolts to 240–290 ft.-lbs. (325–393 N⋅m). 9. Check the ride height at the front tongue per the dimensions and parameters given at the beginning of this procedure. 3 2 Adjusting the Front Wheel Toe-In 1 Figure 32 1. Travel limiting bolt 2.
Servicing the Drive Belt 6 Checking the Drive Belt 1 5 4 Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. 2 1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 3 52 inches (132 cm) 2. Raise the bed and secure it with the prop rod. 5 3. Rotate and inspect the belt for excessive wear or damage. Replace the belt if necessary. m–5639 Figure 34 1.
1. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. 4. Install the replacement fuel filter to the fuel lines with the clamps previously removed. Mount the filter so that the arrow points toward the carburetor. 2. Loosen the starter generator pivot bolt (Fig. 37). 2 Servicing the Spark Plugs 1/4 in.
Changing the Transaxle Fluid Replacing the Fuses Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. There are 3 fuses in the electrical system. They are located beneath the bed in a box on the right hand side of the frame (Fig. 42). 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2. Remove the drain plug from the right side of the reservoir (Fig. 40) and let the fluid flow into a drain pan.
4. Disconnect the negative (black) ground cable from the battery post. Warning 3 Incorrect battery cable routing could damage the vehicle and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 2 1 4 • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always reconnect the positive (red) battery cable before reconnecting the negative (black) cable. Figure 43 1. Rubber seal 2.
Storing the Battery 2. Remove the filler caps. If the electrolyte is not up to the fill line, add the required amount of distilled water; refer to Adding Water to the Battery, page 33. If the machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery.
Electrical Schematic 34
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
