Form No. 3355-560 Rev A Workman® 1110 Utility Vehicle Model No. 07264—Serial No. 260000001 and Up Model No. 07264TC—Serial No. 260000001 and Up Register your product at www.Toro.
Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws. Figure 1 1.
Contents Maintaining the Vehicle under Special Operating Conditions ........................ 30 Jacking the Vehicle............................. 30 Lubrication................................................ 30 Adding Grease .................................. 30 Engine Maintenance.................................. 31 Servicing the Air Cleaner ................... 31 Servicing the Engine Oil .................... 32 Servicing the Spark Plug .................... 33 Fuel System Maintenance .....................
Safety Supervisor’s Responsibilities Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death. • Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g.
• Avoid driving when it is dark, especially in unfamiliar areas. If you must drive when it is dark, be sure to drive cautiously, use the headlights, and even consider adding additional lights. • Be extremely careful when operating around people. Always be aware of where bystanders might be. • Before operating the vehicle, always check the designated areas of the vehicle that are stated in the pre-starting section of this manual. If something is wrong, do not use the vehicle.
Operating on Hills igniting explosive materials. Never operate the vehicle in or near an area where there is dust or fumes in the air which are explosive. – If you are ever unsure about safe operation, stop work and ask your supervisor. Operating the vehicle on a hill may cause tipping or rolling of the vehicle, or the engine may stall and you could lose headway on the hill. This could result in personal injury. • Do not touch the engine or muffler while the engine is running or soon after it has stopped.
when rolling backward, as this may cause the vehicle to overturn. • We strongly recommend installing the optional ROPS Kit when operating on hilly terrain. • Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain.
Maintenance Vibration • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. This unit does not exceed a hand/arm vibration level of 2.5 m/s2, based on measurements of identical machines per EN 1033. • Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the ignition to prevent someone from accidentally starting the engine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107–0699 7. Ignition—Off 1. Warning—read the Operator’s Manual. 2. Collision hazard—do not operate the vehicle on public streets, 8. Ignition—On roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 9.
99–7345 1. Warning—read the Operator’s Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 99–7352 1. 2. 3. 4. 5. 6. 7. Read the Operator’s Manual for information on fuses. 10 amp. fuse for the optional Road Light Kit 15 amp. fuse for the optional Rear Lift Kit 10 amp. fuse—open 10 amp. fuse for the headlights 10 amp.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. Use 1 Wheel assembly 4 Install the wheels (Model 07264TC only). 2 Steering wheel 1 Install the steering wheel (Model 07264TC only). 3 Bumper 1 Install the bumper (Model 07264TC only). 4 Seat 2 Install the seats (Model 07264TC only). 5 Hitch 1 Install the hitch (Model 07264TC only).
Step Step 1 2 Installing the Wheels Installing the Steering Wheel Parts needed for this step: 4 Parts needed for this step: Wheel assembly 1 Steering wheel Procedure Procedure Note: This procedure is only needed for Model No. 07264TC. 1. Remove the fasteners securing the wheels. Note: This procedure is only needed for Model No. 07264TC. 2. Remove the shipping bracket secured to the wheel studs. 1. Remove the nut and lock washer from the steering shaft. 3.
Step Insert the seat bracket into the seat base opening and pivot the seat downward (Figure 6). 3 Installing the Bumper Parts needed for this step: 1 Bumper Procedure Note: This procedure is only needed for Model No. 07264TC. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. 2. Align the mounting holes and secure the bumper to the frame with the fasteners previously removed (Figure 5). Figure 6 1. Seat bracket 2.
Figure 7 Figure 8 1. Hitch 1. Pivot bracket 3. Slide the cargo box mounting hole onto the pivot bracket (Figure 9). Step 6 Installing the Cargo Box Parts needed for this step: 1 1 1 4 1 1 Cargo box Right-hand pivot bracket Left-hand pivot bracket Flange head screw (3/8 x 1 inch) Bolt (5/16 x 3/4 inch) Flange nut (5/16 inch) Figure 9 1. Cargo box 2. Pivot bracket Procedure Note: This procedure is only needed for Model No. 07264TC. 3. Cargo box mounting hole 4.
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte or allow it to contact your skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. Figure 10 1. Prop rod 2. Prop rod clip 3. 4. Bolt (5/16 x 3/4 inch) Flange nut (5/16 inch) • Fill the battery where clean water is always available for flushing the skin. 7.
Step 8 Adjusting the Front Wheel Toe-in No Parts Required Procedure Figure 11 The toe-in should be 1/8-5/8 inch (3-16 mm) with the following parameters: 1. Tire center line-back 2. Tire center line-front 3. Axle center line • The tire pressure should be at 12 psi (83 kPa). • The ride height should be correct before setting the toe-in; refer to the Adjusting the Front Suspension procedure in Maintenance, page 28. 4. 5. 6. Fixture Axle center line distance 6 inches (15 cm) ruler 2.
Step 9 Reading the Manual and Viewing the Safety Video Parts needed for this step: 1 1 1 1 1 1 2 Operator’s Manual Engine Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Key Procedure • Read the Operator’s Manual and Engine Operator’s Manual. • View the safety video. • Fill out the registration card. • Complete the Predelivery Inspection Form and file it in your customer history portfolio.
Product Overview Figure 13 1. Steering wheel 2. Gear shift selector 3. 4. Parking brake Fuel cap 5. Cargo box 6. Towing tounge 7. Cargo box release lever Controls Accelerator Pedal The accelerator pedal (Figure 14) gives the operator the ability to vary ground speed of the vehicle. Pressing the pedal starts the engine. Pressing the pedal farther increases ground speed. Releasing the pedal will slow the vehicle and the engine will stop running. Maximum forward speed is 14 mph (22 km/h). Figure 14 1.
Brakes can become worn or can be misadjusted resulting in personal injury. If brake pedal travels to within 1 inch (25 mm) of the vehicle floor board, the brakes must be adjusted or repaired. Parking Brake Figure 16 1. The parking brake is between the seats (Figure 15). Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the vehicle. To engage the parking brake, pull back on the lever. To disengage, push the lever forward.
Hour Meter The hour meter (Figure 17) indicates the total number of hours the engine has run. The hour meter starts to function whenever the accelerator is pressed. Oil Light Figure 19 The oil light warns the operator if the engine oil level drops below a safe level (Figure 17). If the light comes on and remains lit, the oil level should be checked and oil added if necessary; refer to Checking the Engine Oil in Operation, page 22. 1. Passenger hand hold Note: The oil light may flicker.
Specications Note: Specifications and design are subject to change without notice. Base weight Dry 1050 lb (476 kg) Rated capacity (on level ground) 1250 lb (567 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 2. Clean around the oil dipstick (Figure 20) so dirt cannot fall into the hole and damage the engine. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-Starting Checks Check the following items each time you begin using the vehicle for the day: • Check the tire pressure.
less the compaction, smoother the ride, and tire marks are minimized. Lower pressure should not be used for heavy payloads at high speeds. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. Higher pressures should be used for heavier payloads at higher speeds. Do not exceed the maximum pressure.
Note: Stopping distance may vary depending on the vehicle load and speed. space in the tank allows gasoline to expand. Do not overfill. 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. Parking the Vehicle 1. Engage the parking brake and rotate the ignition key to Off. Checking the Transmission Oil Level 2. Remove the key from the ignition switch to prevent accidental starting. The transaxle fluid level should be at the bottom of the level indicator hole (Figure 22).
2. Turn the latch post clockwise until it is snug against the latch and then tighten the nut (Figure 25). 3. Repeat this procedure for the latch on the other side of the vehicle. Operating the Tailgate Latches 1. To open the tailgate latches, lift the latch handles up (Figure 26). The latches will spring out toward the center of the tailgate. Slowly lower the tailgate. Figure 24 1.
• Vary the vehicle speed during operation. Avoid fast starts and quick stops. Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. • A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes. • Refer to the Maintenance section for any special low hour checks. Remove the seats or make sure that the seats are securely fastened in the detents.
Figure 28 1. Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can cause poor performance or damage to the brakes, axle, engine, transaxle, steering, suspension, body structure, or tires.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the rst 8 operating hours • Check the engine oil. • Check the condition and tension of the drive belt. • Check the tension of the starter generator belt. After the rst 25 operating hours • Change the engine oil. • Check the front wheel toe-in and front suspension.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air lter. Inspect engine cooling ns. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check uid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures (Figure 29) The jacking point at the rear of the vehicle is under the axle tubes (Figure 30). Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently.
4. Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged (Figure 33). Avoid knocking the filter against the air cleaner body. Figure 31 Figure 33 1. 2. Figure 32 Air cleaner latches Cover 3. Filter 5. Inspect the filter and discard it if it is damaged. Engine Maintenance Cleaning the Filter Element Important: Do not wash or reuse a damaged filter.
1. Blow compressed air from the inside to the outside of the dry filter element. Keep the air hose nozzle at least 2 inches (51 mm) from the filter and move the nozzle up and down while rotating the filter element. Important: To prevent damage to the filter element, do not exceed 100 psi (689 kPa) air pressure. 2. Inspect the filter element for holes and tears by looking through the filter toward a bright light.
3. Check the condition of the side electrode, center electrode, and center electrode insulator to ensure that there is no damage (Figure 36). Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. The result is usually a damaged engine. Figure 35 1. Engine oil drain plug Note: Dispose of the used oil at a certified recycling center.
2. Place a clean container under the fuel filter. 3. Remove the clamps securing the fuel filter to the fuel lines (Figure 37). 2. Reach beneath the dash and push the headlight out of the hood. 3. Remove the screws attaching the wire harness to the headlight. 4. Remove the rubber seal from around the headlight (Figure 39). Discard the headlight. Figure 37 1. Fuel lter 4. Install the replacement filter to the fuel lines with the clamps previously removed.
Important: Do not jump start the vehicle. Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. Battery terminals or metal tools could short against metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
Storing the Battery If the machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure it is fully charged. Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.
Inspecting the Tires Check the tire condition at least every 100 hours of operation. Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. Check the wheels to ensure that they are mounted securely. Torque the lug nuts to 45-65 ft-lb (61-88 N⋅m). Adjusting the Front Suspension Figure 40 1. Neutral bracket 2. The ride height of each side of the vehicle can be adjusted separately.
Figure 42 1. Travel limiting bolt 2. Centering bolt 3. Figure 43 Ride height adjustment bolt 1. Left-hand A-arm 6. Torque the ride height adjustment bolt to 135-165 ft-lb (183-224 N⋅m). 5. Rotate the front A-arm to the desired position (refer to the note below) and replace the ride height adjustment bolt (Figure 42). 7. Replace the travel limiting bolt (Figure 42). Note: The vehicle may need to be lowered to the ground on that side to install the bolt.
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. If it is going to be run with a light load most of the time, set the toe-in on the low side of the recommended amount. Figure 45 1. 1. Ensure that the front suspension is adjusted properly; refer to Adjusting the Front Suspension. Adjust if necessary.
The dust in the clutch will become airborne and could damage your eyes or you could inhale it causing breathing difficulties. Wear safety goggles and a dust mask or other eye and respiratory protection when performing this procedure. Figure 48 1. Drain plug 5. Lubricate the moving parts in the areas circled in Figure 47 using Toro Dry Lubricant Spray, available through your Authorized Toro Dealer or Distributor. 2. Level indicator hole 3. Fill the reservoir (Figure 49) with approximately 1-1/2 qt. (1.
Important: Never clean the engine with pressurized water because water could contaminate the fuel system. Brake Maintenance Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: Figure 50 1. • Inspect the brake shoes for wear or damage. If the lining (brake pad) thickness is less than 1/16 inch (1.
1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 2. Raise the bed and secure it with the prop rod. 3. Rotate and inspect the belt (Figure 52) for excessive wear or damage. Replace the belt if necessary. Figure 53 1. Generator pivot bolt 2. Adjusting carriage bolt 3. Wedge a pry bar between the engine mount and starter. Loosen the nut on the adjusting carriage bolt (Figure 53). Figure 52 1. Drive belt 2. Primary clutch 3. 4.
Storage G. Dispose of fuel properly. Recycle as per local codes. 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine’s cylinder head fins and blower housing. 3. 4. 5. 6. 7. 8. Important: Do not store stabilizer/conditioned gasoline over 90 days 9. Remove the spark plugs and check their condition; refer to Changing Spark Plugs in Engine Maintenance, page 31.
Schematics Electrical Schematic (Rev.
Evaporative Emission Control Warranty Statement California Evaporative Emission Control Warranty Statement Your Warranty Rights and Obligations Introduction The California Air Resources Board and The Toro® Company are pleased to explain the evaporative emission control system’s warranty on your 2006 model year equipment. In California, new equipment that use small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product") to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs rst.
