Form No. 3370-258 Rev A Workman® MD and MDX Utility Vehicle Model No. 07266—Serial No. 310000001 and Up Model No. 07266TC—Serial No. 310000001 and Up Model No. 07273—Serial No. 310000001 and Up Model No. 07273TC—Serial No. 310000001 and Up Model No. 07279—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This machine is a utility vehicle intended to be used by professional, hired operators in commercial applications. It is primarily designed for the transport of implements used in such applications. This vehicle allows for the safe transport of an operator and one passenger in the identified seats. The bed of this vehicle is not suitable for any riders. on the product. Write the numbers in the space provided.
Contents Servicing the Spark Plug (Models 07266/TC and 07279 only) .............................................. 27 Servicing the Spark Plugs (Models 07273/TC only)............................................................... 28 Fuel System Maintenance ....................................... 29 Inspecting Fuel Lines and Connections ............... 29 Replacing the Fuel Filter ..................................... 29 Electrical System Maintenance................................ 29 Replacing the Fuses ...
Before Operating Safety • Operate the machine only after reading and understanding the contents of this manual. • Never allow children to operate the vehicle. Anyone who operates the vehicle should have a motor vehicle license. • Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized persons should operate this vehicle. Make sure that all operators are physically and mentally capable of operating the vehicle.
– Do not remove the cap from the fuel tank when the engine is hot or running. – Do not smoke while handling gasoline. – Fill the fuel tank outdoors, and fill it to about 1 inch (25 mm) below the top of the tank (the bottom of the filler neck). Do not overfill it. – Wipe up any spilled gasoline. – When dumping, do not let anyone stand behind the vehicle and do not dump the load on anyone’s feet. Release the tailgate latches from the side of the box, not from behind.
to prevent it from shifting and take extra care when hauling loads that shift easily (liquid, rock, sand, etc.). attachments make a vehicle harder to stop or turn. The heavier the load, the longer it takes to stop. • Decrease the vehicle speed if the cargo box has been removed and there is no attachment on the vehicle. The braking characteristics change and fast stops may cause the rear wheels to lock up, which may affect the control of the vehicle.
• Position the weight of the load evenly from side to side. If you position the load toward one of the sides, the vehicle is more likely to tip over while turning. • Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain.
Sound Pressure Measured values were determined according to the procedures outlined in EN 1032. This unit has a sound pressure level at the operator’s ear of 81 dBA, which includes an Uncertainty Value (K) of 1 dBA. Whole Body Vibration Measured vibration level = 0.42 m/s2 Sound pressure level was determined according to the procedures outlined in EN ISO 11201. Uncertainty Value (K) = 0.5 m/s2 Measured values were determined according to the procedures outlined in EN 1032.
104-6581 1. 2. 3. 4. Warning—read the Operator’s Manual. Fire hazard—before fueling, stop the engine. Warning—do not operate this machine unless you are trained. Tipping hazard—use caution and drive slowly while on slopes; drive slowly when turning, keep the vehicle speed under 19 MPH (31 km/h) when carrying a full or heavy load and when driving on rough terrain. 5. Falling and arm/leg injury hazards—do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times.
99-7350 1. Maximum tongue weight is 50 lb (23 kg); maximum trailer weight is 400 lb (181 kg).
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07266TC and 07273TC only). 2 No parts required – Activate the battery (Model 07266TC and 07273TC only).
Note: This procedure is only necessary for batteries in Model No. 07266TC and 07273TC. 3 If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. Reading the Manual and Viewing the Safety Training Material 1. Locate the battery on the right side of the machine, behind the passenger seat. Remove the battery cover. 2.
Product Overview 2 3 1 5 6 4 G014967 7 Figure 4 1. Hood strap 2. Parking brake 5. Fuel cap 6. Gear shift selector 3. Cargo box 4. Cargo box release lever Controls 7. Towing tongue the vehicle and the engine will stop running. Maximum forward speed is 16 mph (26 km/h). Brake Pedal The brake pedal is used to stop or slow the vehicle (Figure 5). CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Hour Meter control outward (Figure 6). After the engine starts, regulate the choke to keep the engine running smoothly. As soon as possible, push the control in to the Off position. A warm engine requires little or no choking. The hour meter (Figure 7) indicates the total number of hours the engine has run. The hour meter starts to function whenever the accelerator is pressed. Oil Light The oil light warns the operator if the engine oil level drops below a safe level (Figure 7).
Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 G009193 Figure 9 1. Hip restraint 2. Passenger hand hold Specifications Note: Specifications and design are subject to change without notice. MD MDX Base weight Dry 1200 lb (544 kg) Rated capacity (on level ground) 1250 lb (567 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-Starting Checks Figure 10 Model numbers 07266/TC Check the following items each time you begin using the vehicle for the day: • Check the tire pressure. • • • • • 1.
Checking the Tire Pressure DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
4. Fill the tank to about 1 inch (25 mm) below the top of tank, (bottom of the filler neck). This space in the tank allows gasoline to expand. Do not overfill. Note: Stopping distance may vary depending on the vehicle load and speed. 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. Parking the Vehicle Checking the Transmission Oil Level 2. Remove the key from the ignition switch to prevent accidental starting. 1.
Lowering the Box WARNING The weight of the box may be heavy. Hands or other body parts could be crushed. Keep hands and other body parts clear when lowering the box. Pull the prop rod out of the detent slot and lower the box until it latches into place. Figure 16 Adjusting the Box Latches 1. Tailgate latch If the box latch does not latch tightly, vibrating up and down as you drive the vehicle, you can adjust the latch posts to make the latches fit snugly.
(113 kg). But a level box of wood weighs 650 lb (295 kg), which is under the load rating. Towing the vehicle is a two person job. If the machine must be moved a considerable distance, transport it on a truck or trailer; refer to Transporting the Vehicle. See the table below for load volume limits with various materials: Material 1. Remove the drive belt; refer to Replacing the Drive Belt in the Belt Maintenance section in Maintenance. Max.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. (07273/TC) • Check the condition of the drive belt. • Check the tension of the starter generator belt. After the first 25 hours • Change the engine oil (07266/TC). After the first 50 hours • Inspect opening on filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 19 1.
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Servicing the Air Cleaner Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Grease Type: Number 2 General Purpose Lithium Base Grease Ensure the cover is sealing around the air cleaner body.
1. Prepare a solution of filter cleaner and water and soak the filter element for about 15 minutes. Refer to the directions on the filter cleaner carton for complete information. 1. Locate the air filter on the bottom of the carbon canister (Figure 25). 2. After soaking the filter for 15 minutes, rinse it with clear water. Rinse the filter from the clean side to the dirty side. Important: To prevent damage to the filter element, the maximum water pressure must not exceed 40 psi. (276 kPa). 3.
Note: Dispose of the used oil at a certified recycling center. 6. Clean around the oil dipstick and unscrew the cap. 7. Slowly pour approximately 80% of the specified amount of oil into the filler tube and check the oil level; refer to Checking the Crankcase Oil in Operation. Slowly add oil to bring the level to the F mark on the dipstick. 8. Install the dipstick. Servicing the Engine Oil (Models 07273/TC only) G016516 Figure 26 Check the oil level before each use.
1. 2. 3. 4. 5. 5. Fill the crankcase with the proper type of new oil. Every 50 hours (twice as often in special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions) Start the vehicle and let it run for a few minutes to warm the oil. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. Raise the bed and secure it with the prop rod. Disconnect the spark plug wires and battery cables.
Figure 30 1. Center electrode insulator 2. Side electrode Figure 31 3. Air gap (not to scale) 1. Center electrode insulator 2. Side electrode 4. Set the air gap between the center and side of the electrodes at 0.030 inch (0.762 mm) (Figure 30). Install the correctly gapped spark plug and tighten the plug to 14 ft-lb (20 N-m). 3. Air gap (not to scale) Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced.
Fuel System Maintenance Electrical System Maintenance Inspecting Fuel Lines and Connections Replacing the Fuses There are 3 fuses in the electrical system. They are located beneath the dash on the driver’s side (Figure 33). Service Interval: Every 400 hours Check the fuel lines and connections every 400 operating hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections.
3. Install the new headlight through the opening in the bumper (Figure 34). Ensure the adjustment posts are lined up with the holes in the mounting bracket in the bumper. 4. Secure the headlight assembly with the washers and speed clips removed previously. 5. Attach the headlight to the wire harness removed previously. 6. Adjust the headlights to direct the beams to the desired position.
Checking the Electrolyte Level 3. Disconnect the negative (black) ground cable from the battery post. Service Interval: Every 50 hours WARNING Note: This procedure is only necessary for batteries in Model No. 07266TC and 07273TC. Incorrect battery cable routing could damage the vehicle and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Drive System Maintenance WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Checking and Adjusting Neutral 3. Install the battery in the chassis; refer to Installing the Battery. Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 35).
Adjusting the Suspension Figure 36 1. Neutral bracket 2. Pull up 4. 0.03-0.06 inch gap 5. Wrong, adjust to achieve a gap of 0.03-0.06 inch 3. Cable boot 6. Start the engine and shift into Forward, Reverse, and Neutral several times to ensure that the neutral bracket is operating properly. Figure 37 1. Shock absorber Inspecting the Tires 2. Collar The spring over coil shock absorbers employ a collar that can be adjusted at each wheel to achieve a desired suspension performance or ride feel.
G009235 1 2 2 3 Figure 38 1. Tire center line-back 2. Tire center line-front 3. Axle center line 1 Figure 40 2. If the measurement does not fall within the specified range (refer to the dimensions and parameters at the beginning of this procedure), loosen the jam nuts at both ends of the tie rods (Figure 39). 1. Cover 2. Bolts 4. Thoroughly clean the inside of the cover and the inner workings of the clutch using compressed air.
Cooling System Maintenance Cleaning the Engine Cooling Areas Service Interval: Every 100 hours Figure 41 1. Drain plug Clean the rotating screen, cooling fins, and external surfaces of the engine every 100 operating hours or more often under extremely dusty and dirty conditions. 2. Level indicator hole 3. Fill the reservoir (Figure 42) with approximately 1-1/2 qt. (1.4 liters) of SAE 10W30 motor oil or until the oil level is at the bottom of the level indicator hole (Figure 41).
Brake Maintenance Inspecting the Brakes Service Interval: Every 100 hours Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: Figure 43 1. Brake fluid reservoir • Inspect the brake shoes for wear or damage. If the lining (brake pad) thickness is less than 1/16 inch (1.6 mm), the brake shoes should be replaced. 2.
Belt Maintenance Servicing the Drive Belt Checking the Drive Belt Service Interval: After the first 8 hours Every 200 hours Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. Figure 46 1. Primary drive clutch housing 2. Drive belts 3. Starter generator 1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 2. Raise the bed and secure it with the prop rod. 4.
Cleaning Storage Washing the Vehicle 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 2. Clean dirt and grime from the entire machine, including the outside of the engine’s cylinder head fins and blower housing. Important: Pressurized water is not recommended when washing the machine.
Important: Do not store stabilizer/conditioned gasoline over 90 days 9. Remove the spark plugs and check their condition; refer to Changing Spark Plugs in the Engine Maintenance section in Maintenance. 10. With the spark plugs removed from the engine, pour two tablespoons of engine oil into the spark plug hole. 11. Use the electric starter to crank the engine and distribute the oil inside the cylinder. 12.
PK R 3 4 40 Y G009199 Electrical Schematic (Rev.
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).