Form No. 3384-914 Rev B Workman® MD and MDX Utility Vehicle Model No. Model No. Model No. Model No. 07266TC—Serial No. 314000001 and Up 07273—Serial No. 314000001 and Up 07273TC—Serial No. 314000001 and Up 07279—Serial No. 314000001 and Up G014966 Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Figure 1 1.
Contents Maintaining the Headlights ......................................33 Drive System Maintenance .........................................35 Maintaining the Tires ..............................................35 Adjusting Front Wheel Toe-in and Camber ................35 Checking the Transmission-oil Level .........................36 Changing the Transaxle Fluid ...................................37 Checking and Adjusting Neutral ...............................37 Maintaining the Primary-drive Clutch ..
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
or death. Drive carefully. To prevent tipping or loss of control: • – Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, unfamiliar areas, or any areas that have abrupt changes in ground conditions or elevation. Note: If the machine is on an incline, block the wheels after getting off of the machine. Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter.
• If the engine stalls or you begin to lose momentum while • Be aware that the stability and control of the machine climbing a hill, gradually apply the brakes and slowly back the machine straight down the hill. Turning while traveling up or down hills can be dangerous. If you have to turn while on a hill, do it slowly and cautiously. Never make sharp or fast turns. Heavy loads affect stability.
Models 07273 and 07273TC Keep everyone away form the machine while maintenance is performed on a running machine. • Do not use open pans of fuel or flammable cleaning Sound Pressure fluids for cleaning parts. This unit has a guaranteed sound power level of 96 dBA, which includes an Uncertainty Value (K) of 1 dBA. • If major repairs to the machine are needed or assistance is required, contact an Authorized Toro Distributor.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117-5001 7. Horn 1. Warning—read the Operator's Manual. 2. Collision hazard—do not operate the vehicle on public streets, 8. Hour meter roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 9. Headlights 4. Falling hazard—do not allow children to operate the vehicle. 10. Power—Off 5.
112-3325 99-7345 4. Headlights, 15A 1. Read the Operator's Manual for fuse information. 2. Lift/gate, 30A 1. Warning—read the Operator's Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 5. Machine fuse, 20A 3. Horn/power point, 10A 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine. 115-2412 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Models 07266TC and 07273TC). 2 Operator's Manual Engine Owner's Manual Parts Catalog Safety Training material Registration Card Predelivery Inspection Form Certificate of Quality Key 1 1 1 1 1 1 1 2 Read the Operator's Manual and view the training material before operating the machine.
2 Reading the Manual and Viewing the Safety Training Material Parts needed for this procedure: 1 Operator's Manual 1 Engine Owner's Manual 1 Parts Catalog 1 Safety Training material 1 Registration Card 1 Predelivery Inspection Form 1 Certificate of Quality 2 Key Procedure • Read the Operator's Manual and Engine Operator's Manual. • View the safety training material. • Fill out the registration card. • Complete the Predelivery Inspection Form. • Review the Certificate of Quality.
Product Overview 2 3 1 5 6 4 G014967 7 Figure 4 1. Hood latch 3. Cargo box 5. Fuel cap 2. Parking-brake lever 4. Cargo-box lever 6. Gear shift selector Controls 7. Towing tongue Releasing the pedal will slow the machine, and the engine will stop running. Note: The maximum forward speed is 26 km/h (16 mph). Brake Pedal Use the brake pedal is used to slow or stop the machine (Figure 5). CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Choke Control 6 The choke control is located below and to the right of the operator's seat. Use the choke to help start a cold engine by pulling the choke control outward (Figure 6). After the engine starts, regulate the choke to keep the engine running smoothly. As the engine warms up, push the control in to the Off position. G009192 1 2 3 4 5 Figure 7 4. Ignition switch 2. Hour meter 3. Light switch 5. Power Point 6. Oil light Hour Meter Figure 6 1. Choke 1.
Fuel Gauge Passenger Hand Holds The fuel gauge (Figure 8) is located on the fuel tank next to the filler cap, at the left side of the machine. The gauge displays the amount of fuel in the tank. The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 G009193 Figure 9 1. Hand hold—hip restraint Figure 8 1. Empty 4. Fuel gauge 2. Full 5. Fuel-tank cap 3. Needle 14 2.
Specifications Note: Specifications and design are subject to change without notice. Type Model: 07266TC and 07279 Base weight Dry 544 kg (1200 lb) Rated capacity (on level ground) 567 kg (1250 lb) total, including 90.7 kg (200 lb) operator and 90.7 kg (200 lb) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments 749 kg (1650 lb) total, including 90.7 kg (200 lb) operator and 90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. 2 3 Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. 1 Operating the Cargo Box g014860 Raising the Cargo Box Figure 10 WARNING 1. Latch lever 2. Prop rod Driving the machine with the cargo box raised may cause the machine to tip or roll easier.
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up on the finger pulls at the back panel of the tail gate (Figure 11). Figure 12 3. Using a short, shaking motion to rotate the tailgate back and forth several times (Figure 12). Note: This action will help move material away from the hinge area 4. Lower the tailgate and check the hinge areas for remaining material that is in the hinge area. 5. Repeat steps 1 through 4 until the material is removed from the hinge area. 6.
If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the machine out for the day. Your supervisor may want you to check other items on a daily basis, so ask him or her about additional operator’s responsibilities. Checking the Engine Oil Service Interval: Before each use or daily Checked the engine oil level before the engine is first started. Note: The engine is shipped with oil in the crankcase.
• Models 07273 and 07273TC—the oil dipstick and fill cap (Figure 16). Figure 16 Models 07273 and 07273TC 1. Oil dipstick (loop down) 2. Fill cap 4. Remove the oil dipstick and wipe the end clean (Figure 15 and Figure 16). Figure 17 5. Slide the oil dipstick into the filler tube fully seating it (Figure 15 and Figure 16). Pull the dipstick out and look at the end. 1. Rubber plug 3. Filler neck (reservoir) 2. Reservoir cap 4. DOT 3 brake fluid 3.
Checking the Tire Pressure DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Service Interval: Before each use or daily • The air pressure range in the front and rear tires is 55–103 kPa (8–22 psi). • The air pressure needed in the tires is determined by the • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
Filling the Fuel Tank Note: If the engine is cold, press and hold the accelerator pedal about half-way down, and pull the choke knob out to the On position. Return the choke knob to Off after the engine warms up. The fuel tank capacity is approximately 26.5 L (7 US gallons). 1. Shut the engine off and set the parking brake. 2. Clean the area around the fuel-tank cap (Figure 19).
Loading the Cargo Box down hill, when suddenly changing speed or stopping, or when driving over tough surfaces. Use the following guidelines when loading the cargo box and operating the machine: The capacity of the cargo box is 0.37 m3 (13 ft3). The amount (volume) of material that can be placed in the box without exceeding the load ratings of the machine can vary greatly depending on the density of the material.
Transporting the Machine 2. Affix a tow line to the tongue at the front of the machine’s frame (Figure 22). Use a trailer to move the machine a long distance. Make sure that the machine is securely bound to the trailer. Refer to Figure 21 and Figure 22 for the location of the tie-down points on the machine. 3. Put the machine in neutral and release the parking brake; refer to Gear-shift Selector (page 13) and Parking Brake (page 12).
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures jacking point at the rear of the machine is under the axle tubes (Figure 24). Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. • • • • • • • Desert operation Figure 23 Cold climate operation (below 10° C [50° F]) 1.
Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Removing the Air Filter 1. Raise the cargo box and secure it with the prop rod; refer to Raising the Cargo Box (page 16).
Servicing the Engine Oil 2. Blow compressed air from the inside to the outside of the dry filter element. Service Interval: After the first 25 hours—Change the engine oil. Every 100 hours—Change the engine oil. (Change the oil twice as often during special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions.) After the first 25 hours—Change the oil filter (Models 07273 and 07273TC). Every 100 hours—Change the oil filter (Models 07273 and 07273TC).
Figure 30 1. Engine-oil-drain plug Figure 31 3. Primary drive clutch 2. Engine 1. Start the vehicle and let the engine run for a few minutes. Note: Dispose of the used oil at a certified recycling center. 2. Raise the cargo box; refer to Raising the Cargo Box (page 16). 7. Install the drain plug and seal and torque the drain plug to 13 ft-lb (17.6 N-m). 3. Turn the ignition off, and remove the key. 8. Clean around the oil dipstick and unscrew the cap. 4.
Changing the Oil Filter (Models 07273 and 07273TC) Note: There is no oil filter for models 07266TC and 07279. 1. Drain the oil from the engine; refer to steps 1 through 7 in Changing the Oil (Models 07273 and 07273TC) (page 29). 2. Remove the existing oil filter (Figure 32). 3. Apply a light coat of clean oil to the gasket of the new oil filter. 4.
Servicing the Carbon Canister Fuel System Maintenance Checking the Air Filter for the Carbon Canister Inspecting Fuel Lines and Connections Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 35). Service Interval: Every 400 hours/Yearly (whichever comes first) Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections.
Replacing the Carbon-canister Filter Electrical System Maintenance 1. Remove the barbed fitting of the carbon-canister filter from the hose at the bottom of the carbon canister, and remove the filter. Maintaining the Battery Note: Discard the old filter. Disconnecting the Battery 1. Remove the battery cover from the top of the battery (Figure 37). Figure 36 1. Carbon-canister Filter 2. Carbon canister 3. Hose 4. Fuel tank Figure 37 2.
Replacing the Fuses Installing the Battery 1. Align the battery to the battery tray of the machine (Figure 37). There are 3 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 38). Note: Ensure that the positive and negative posts of the battery are aligned as shown in Figure 37. 2. Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 37). 3. Connect the battery cables; refer to Connecting the Battery (page 33).
Replacing the Headlight CAUTION 1. Disconnect the electrical connector for the harness from the connector of the lamp assembly (Figure 40). Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard. 2 Head light lamps should be handled without touching the clear quartz, either by using a clean paper towel or carefully holding the base. G009198 1 6 Specification: See your Parts Catalog. 1.
Drive System Maintenance Maintaining the Tires 1 Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. 1. Inspect the tires an rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. 2 2. Torque the wheel-lug nuts to 61 to 88 N-m (45 to 65 ft-lb).
3 Figure 44 1. Jam nut 1 2. Tie rod 8. Rotate both tie rods to move the front of the tire inward or outward. 2 9. Tighten the tie rod jam nuts when the adjustment is correct. G014994 Figure 42 1. Shock-absorber spring 10. Ensure that there is full travel of the steering wheel in both directions. 3. Spring length 2. Collar Checking the Transmission-oil Level 4. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. 5.
Changing the Transaxle Fluid Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Wipe the area around the fill and drain plugs clean with a rag (Figure 46). Figure 47 1. Oil fill 7. Install and tighten the fill plug and gasket into the fill-plug hole of the transmission (Figure 46). 8. Start the engine and operate the machine. 9.
Maintaining the Primary-drive Clutch Service Interval: Every 400 hours/Yearly (whichever comes first) CAUTION The dust in the clutch will become airborne and could damage your eyes or you could inhale it causing breathing difficulties. Wear safety goggles and a dust mask or other eye and respiratory protection when performing this procedure. Figure 48 1. Neutral bracket 1. Raise and latch the cargo box; refer to Raising the Cargo Box (page 16). 2. Locknuts 2.
Cooling System Maintenance Brake Maintenance Cleaning the Engine Cooling Areas Service Interval: Every 100 hours Inspecting the Brakes Brakes are a critical safety component of the machine. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. Service Interval: Every 100 hours Clean the cooling system twice as often during special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions.
Belt Maintenance Adjusting the Starter-Generator Belt Servicing the Drive Belt Service Interval: After the first 8 hours Every 200 hours Checking the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 16). Service Interval: After the first 8 hours Every 200 hours 2. Loosen the pivot nut for the starter generator (Figure 53). 1. Raise the cargo box; refer to Raising the Cargo Box (page 16). 1 3 2 4 2.
Chassis Maintenance Cleaning Adjusting the Cargo-box Latches Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used when washing the machine, however the hood will loose some of its luster. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the vehicle. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis.
Storage 10. With the spark plugs removed from the engine, pour 2 tablespoons of engine oil into the spark plug hole. 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 11. Use the electric starter to crank the engine and distribute the oil inside the cylinder. 2. Clean the dirt and grime from the entire machine, including the outside of the cylinder-head fins of the engine and blower housing. 12.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
