Form No. 3327-301 Rev B Workman) 2110 Utility Vehicle Model No. 07277—Serial No. 220000001 and Up Model No. 07277TC—Serial No.
Warning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Starting Checks . . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . Parking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . .
Safety Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product. Improper use or maintenance by the operator or owner can result in injury.
Before Operating – Do not remove the cap from the fuel tank when the engine is hot or running. • Operate the machine only after reading and understanding the contents of this manual. – Do not smoke while handling gasoline. – Fill the fuel tank outdoors, and fill it to about 1 in. (25 mm) below the top of the tank (the bottom of the filler neck). Do not overfill it. • Never allow children to operate the vehicle. Anyone who operates the vehicle should have a motor vehicle license.
• Gross Vehicle Weight (GVW) has a major impact on your ability to stop and/or turn. Heavy loads and attachments make a vehicle harder to stop or turn. The heavier the load, the longer it takes to stop. – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control. – When dumping, do not let anyone stand behind the vehicle and do not dump the load on anyone’s feet.
• Avoid stopping on hills, especially with a load. Stopping while going down a hill will take longer than stopping on level ground. If the vehicle must be stopped, avoid sudden speed changes, which may initiate tipping or rolling of the vehicle. Do not slam on the brakes when rolling backward, as this may cause the vehicle to overturn. • Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels.
Maintenance • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. • Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the ignition to prevent someone from accidentally starting the engine. • To make sure that the entire machine is in good condition, keep all nuts, bolts, and screws properly tightened.
Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.) FOLD ALONG APPROPRIATE LINE. EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6591 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb. (181 kg.). 3. The maximum cargo weight is 1250 lb. (567 kg). 4. The base weight of the vehicle is 1100 lb. (500 kg). 5. The maximum gross vehicle weight is 2750 lb. (1247 kg). 99-7952 1. Choke 2. Reverse 3.
99-7343 1. 2. 3. 4. 5. 6. 7. 8. 9. Warning—read the Operator’s Manual. Collision hazard—do not operate the vehicle on public streets, roads, or highways. Falling hazard—do not carry passengers in the cargo bed. Falling hazard—do not allow children to operate the vehicle. Hour meter Headlights Off (ignition) On (ignition) To start the engine, sit on the operator’s seat, release the parking brake, turn the ignition key on, pull the choke lever out (if needed), and press the accelerator pedal. 10.
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1050 lb. (476 kg) Rated capacity (on level ground) 1650 lb. (749 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments Maximum gross vehicle weight (GVW) (on level ground) 2700 lb. (1225 kg) total, including all of the weights listed above Maximum cargo capacity (on level ground) 1250 lb.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify that all parts have been shipped. Description Qty. Use Wheel assembly 2 Installing the rear wheels (Model No. 07277TC) Wheel assembly 2 Washer 2 Dust cap 2 Steering wheel 1 Installing the steering wheel (Model No. 07277TC) Bumper 1 Installing the bumper (Model No. 07277TC) Hitch 1 Installing the hitch (Model No.
Installing the Front Wheels 2 1 Note: This procedure is only needed for Model No. 07277TC. 3 1. Remove the fasteners securing the wheels. 2. Remove the shipping bracket from the spindles. 3. Mount the wheels with the previously removed fasteners (Fig. 3) and torque the bolts to 45–65 ft.-lb. (61–81 N⋅m) 4 Figure 4 1. Steering wheel 2. Nut 2 3. Washer 4. Foam seal Installing the Bumper 3 Note: This procedure is only needed for Model No. 07277TC. 1 1.
Installing the Seats Note: This procedure is only needed for Model No. 07277TC. Insert the seat bracket into the seat base opening and pivot the seat downward (Fig. 6). 1 Figure 7 1. Hitch 1 Installing the Cargo Box Note: This procedure is only needed for Model No. 07277TC. 1. Position the cargo box onto the frame. The cargo box must lay flat and be centered. 2 2. Mount the left hand pivot bracket to the left rear corner of the frame with 2 flange head screws (3/8 x 1 in.).
Activating the Battery 3. Slide the cargo box mounting hole onto the pivot bracket (Fig. 9). Note: This procedure is only needed for Model No. 07277TC. If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. 1. Remove the rubber strap securing the battery to the battery base. Lift the battery out of the battery base.
Checking the Crankcase Oil Fuel Tank The engine is shipped with oil in the crankcase; however, the level of oil must be checked before and after the engine is first started. Recommended Gasoline 1. Position the machine on a level surface. Use fresh, clean, unleaded regular gasoline suitable for automotive use (87 pump octane minimum). Leaded gasoline may be used if unleaded regular is not available. 2. Remove the dipstick and wipe it with a clean rag (Fig. 11).
Operation Filling the Fuel Tank Fuel tank capacity is approximately 7 gallons (26.5 l). Note: Determine the left and right sides of the machine from the normal operating position. 1. Shut the engine off and set the parking brake. 2. Clean the area around the fuel tank cap (Fig. 12). Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury.
Parking Brake The parking brake is between the seats (Fig. 15). Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the vehicle. To engage the parking brake, pull back on the lever. To disengage, push the lever forward. If the vehicle is parked on a steep grade, make sure that the parking brake is applied. Place blocks at the downhill side of the wheels. 1 1 2 m–5371 Figure 16 1. Choke 2. Gear shift selector Ignition Switch The ignition switch (Fig.
Power Point Passenger Hand Holds The power point is used to power optional electrical accessories (Fig. 17). The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Fig. 19). 3 4 2 1 m–4887 Figure 19 2 1 5 1. Passenger hand hold m–4885 2. Hip restraint Figure 17 1. Ignition switch 2. Hour meter 3. Light switch 4. Oil light 5.
Starting the Engine 2. Lift up on the latch with one hand while raising the bed with the other hand. 1. Sit in the operator’s seat, insert the key into the ignition switch, and rotate the key clockwise to the On position. 3. Raise the bed to its full height; then lower it slightly to engage the prop rod (Fig. 21). Note: If the gear shift selector is in Reverse, the buzzer will sound to warn the operator. 2. Move the gear shift selector to the desired position. 3. Disengage the parking brake. 1 4.
Loading the Cargo Box 1 The capacity of the cargo box is 13 ft.3 (0.37 m3). The amount (volume) of material that can be placed in the box without exceeding the vehicle load ratings can vary greatly depending on the density of the material. For example, a level box of wet sand weighs 1500 lb. (680 kg), which exceeds the load rating by 250 lb. (113 kg). But a level box of wood weighs 650 lb. (295 kg), which is under the load rating.
Transporting the Vehicle Towing the Vehicle For moving the vehicle long distances, a trailer should be used. Make sure that the vehicle is secured to the trailer. Refer to Figures 23 and 24 for the location of the tie down points. In case of an emergency, the vehicle can be towed for a short distance. However, we do not recommend this as a standard procedure. Warning Caution Towing at excessive speeds could cause a loss of steering control, resulting in personal injury.
Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can cause poor performance or damage to the brakes, axle, engine, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval After first 8 hours Every 8 hours After first 20 hours Maintenance Procedure • Change the engine oil. • Check the drive belt tension. • Check the starter belt tension. • Check the engine oil. • Check the tire pressure. • Check the front wheel toe-in at the proper ride height. Every 50 hours • Check the battery fluid level.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine oil level. Check the transaxle oil level. Inspect the air filter. Inspect the engine cooling fins. Check any unusual engine noises. Check any unusual operating noises. Check the tire pressure. Check for fluid leaks. Check the instrument operation.
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire(s) from the spark plug(s) before you do any maintenance. Set the wire(s) aside so that it does not accidentally contact the spark plug(s). Jacking the Vehicle Warning Whenever the engine is run for routine maintenance and/or engine diagnostics, the rear wheels of the vehicle should be 1 in.
2 1 1 1 Figure 26 1. Rear jacking points Figure 27 1. Neutral bracket Checking and Adjusting Neutral 2. Locknuts Servicing the Engine Oil When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Fig. 27). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle.
Cleaning the Engine Cooling Areas Changing and Draining the Oil 1. Start the vehicle and let it run for a few minutes to warm the oil. Clean the rotating screen, cooling fins, and external surfaces of the engine every 100 hours of operation or more often under extremely dusty and dirty conditions. 2. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. 3. Raise the bed and secure it with the prop rod.
Greasing the Machine 4. Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged (Fig. 29). Avoid knocking the filter against the air cleaner body. Lubricate all bearings and bushings after every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. 5. Inspect the filter and discard it if it is damaged. Cleaning the Filter Element Important Grease Type: No.
Servicing the Brakes 3. Rotate the knob until a force of 30–35 lb. (133–156 N) is required to actuate the lever. Inspecting the Brakes 4. Tighten the set screw and install the rubber cover. Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: 1 • Inspect the brake shoes for wear or damage.
2. Remove the travel limiting bolt (Fig. 34). 3. Loosen the centering bolts in the front A-arm (Fig. 34). 4. Remove the ride height adjustment bolt (Fig. 34). 2 1 m–5640 3 2 Figure 35 1. Left-hand A-arm 1 Figure 34 1. Travel limiting bolt 2. Centering bolt 6. Torque the ride height adjustment bolt to 135–165 ft.-lb. (183–224 N⋅m). 3. Ride height adjustment bolt 7. Replace the travel limiting bolt (Fig. 34). Note: The vehicle may need to be lowered to the ground on that side to install the bolt. 5.
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. 1 2 1 If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. If it is going to be run with a light load most of the time, set the toe-in on the low side of the recommended amount. 1. Ensure that the front suspension is adjusted properly; refer to Adjusting the Front Suspension, page 32.
Replacing the Drive Belt 1. Raise the bed and support it with the prop rod. 1. Rotate and route the belt over the secondary clutch (Fig. 38). 2. Place a clean container under the fuel filter. 3. Remove the clamps securing the fuel filter to the fuel lines. 2. Remove the belt from the primary clutch (Fig. 38). 1 3. To replace the belt, reverse the procedure.
1 0.030 in. (0.762 mm) Figure 41 Changing the Transaxle Fluid Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. Figure 43 1. Oil fill 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2. Remove the drain plug from the right side of the reservoir (Fig. 42) and let the fluid flow into a drain pan. Install and tighten the plug when the fluid stops draining.
Replacing the Headlights Important Do not jump start the vehicle. Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. Specification: GE Headlight #H7610 1. Set the parking brake, turn the ignition off, and remove the key. 2.
Installing the Battery Charging the Battery 1. Set the battery on the battery base so that the battery posts are toward the rear of the vehicle. Important Always keep the battery fully charged (1.260 specific gravity). This is especially important to prevent battery damage when the temperature is below 32°F (0°C). 2. Connect the positive (red) cable to the positive (+) battery post and the negative (black) cable to the negative (–) battery post using the bolts and wing nuts.
Electrical Schematic 39
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
