Form No. 3360-776 Rev B Workman® MD and MDX Utility Vehicle Model No. 07266—Serial No. 280000001 and Up Model No. 07266TC—Serial No. 280000001 and Up Model No. 07273—Serial No. 280000001 and Up Model No. 07273TC—Serial No. 280000001 and Up Model No. 07279—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Figure 1 Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws. 1.
Contents Servicing the Spark Plug (Models 07266/TC only)............................................................... 28 Servicing the Spark Plugs (Models 07273/TC only)............................................................... 28 Fuel System Maintenance ....................................... 29 Inspecting Fuel Lines and Connections ............... 29 Replacing the Fuel Filter ..................................... 29 Electrical System Maintenance................................
Before Operating Safety • Operate the machine only after reading and understanding the contents of this manual. • Never allow children to operate the vehicle. Anyone who operates the vehicle should have a motor vehicle license. • Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized persons should operate this vehicle. Make sure that all operators are physically and mentally capable of operating the vehicle.
– Use an approved gasoline container. – Do not remove the cap from the fuel tank when the engine is hot or running. – Do not smoke while handling gasoline. – Fill the fuel tank outdoors, and fill it to about 1 inch (25 mm) below the top of the tank (the bottom of the filler neck). Do not overfill it. – Wipe up any spilled gasoline. – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control.
• Turf and pavement are much more slippery when they are wet. It can take 2 to 4 times as long to stop on wet surfaces as on dry surfaces. If you drive through standing water deep enough to get the brakes wet, they will not work well until they are dry. After driving through water, you should test the brakes to make sure they work properly. If they do not, drive slowly while putting light pressure on the brake pedal. This will dry the brakes out. • Heavy loads affect stability.
Maintenance timbers stack higher in the box. The higher a load is stacked, the more likely the vehicle is to tip over. Distribute the load as low as possible, making sure that the load does not affect rear visibility. • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle. • Position the weight of the load evenly from side to side. If you position the load toward one of the sides, the vehicle is more likely to tip over while turning.
Model 07273/TC Vibration Sound Pressure This unit does not exceed a hand/arm vibration level of 2.5 m/s2, based on measurements of identical machines per EN 1033. This unit has a maximum sound pressure level at the operator’s ear of 80 dBA, based on measurements of identical machines per ISO 11201. This unit does not exceed a whole body vibration level of 0.5 m/s2, based on measurements of identical machines per EN 1032.
9-7345 1. Warning—read the Operator’s Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 99-7954 1. Warning—read the Operator’s Manual. 2. Falling hazard—do not carry passengers in the cargo bed. 3. Explosion hazard, static discharge into fuel container—do not fill fuel containers in the cargo bed; place fuel containers on the ground before filling.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07266TC and 07273TC only). 2 No parts required – Activate the battery (Model 07266TC and 07273TC only).
Note: This procedure is only necessary for batteries in Model No. 07266TC and 07273TC. 3 If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. Reading the Manual and Viewing the Safety Training Material 1. Locate the battery on the right side of the machine, behind the passenger seat. Remove the battery cover. 2.
Product Overview Figure 4 1. Hood strap 2. Parking brake 5. Fuel cap 6. Gear shift selector 3. Cargo box 4. Cargo box release lever Controls 7. Towing tongue the vehicle and the engine will stop running. Maximum forward speed is 16 mph (26 km/h). Brake Pedal The brake pedal is used to stop or slow the vehicle (Figure 5). Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Choke Control 6 G009192 The choke control is located below and to the right of the operator’s seat. To start a cold engine, pull the choke control outward (Figure 6). After the engine starts, regulate the choke to keep the engine running smoothly. As soon as possible, push the control in to the Off position. A warm engine requires little or no choking. 1 2 3 4 5 Figure 7 1. Horn Button (TC Models Only) 2. Hour meter 3. Light switch 5. Power Point 6. Oil light Hour Meter Figure 6 1. Choke 4.
Figure 8 1. Empty 2. Full 3. Needle 4. Fuel gauge 5. Fuel tank cap Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 G009193 Figure 9 1. Hip restraint 2.
Specifications Note: Specifications and design are subject to change without notice. MD MDX Base weight Dry 1200 lb (544 kg) Rated capacity (on level ground) 1250 lb (567 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments 1650 lb (749 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-Starting Checks Figure 10 Model numbers 07266/TC Check the following items each time you begin using the vehicle for the day: • Check the tire pressure. • • • • • 1.
Checking the Tire Pressure Service Interval: Before each use or daily In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Check the tire pressure every 8 hours or daily to ensure proper levels. The air pressure range in the front and rear tires is 8–22 psi (55–103 kPa). • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling. • Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge. Figure 12 1.
Note: If the back up alarm is installed and the gear shift selector is in Reverse, the buzzer will sound to warn the operator. 1 2. Move the gear shift selector to the desired position. 3. Release the parking brake. 4. Slowly step on the accelerator pedal. G009194 Note: If the engine is cold, press and hold the accelerator pedal about half-way down, and pull the choke knob out to the On position. Return the choke knob to Off after the engine warms up. Figure 14 1.
• After starting a cold engine, let it warm up for about 15 seconds before accelerating. • Avoid hard braking situations for the first several hours of new vehicle break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). • Vary the vehicle speed during operation. Avoid fast starts and quick stops. • A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes.
Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. Remove the seats or make sure that the seats are securely fastened in the detents. Figure 19 1. Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. Figure 18 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. (07273/TC) (twice as often in special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions) • Check the condition of the drive belt. • Check the tension of the starter generator belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 20 1.
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Servicing the Air Cleaner Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Grease Type: Number 2 General Purpose Lithium Base Grease Ensure the cover is sealing around the air cleaner body.
twice as often in special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions. 1. Prepare a solution of filter cleaner and water and soak the filter element for about 15 minutes. Refer to the directions on the filter cleaner carton for complete information. 2. After soaking the filter for 15 minutes, rinse it with clear water. Rinse the filter from the clean side to the dirty side.
Figure 27 1. Engine oil drain plug 2. Engine Figure 28 3. Primary drive clutch Checking the Oil Level Note: Dispose of the used oil at a certified recycling center. To check the oil level, refer to Checking the Engine Oil in Operation. 6. Clean around the oil dipstick and unscrew the cap. 7. Slowly pour approximately 80% of the specified amount of oil into the filler tube and check the oil level; refer to Checking the Crankcase Oil in Operation.
Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. The result is usually a damaged engine. and check the level often during this process. Do not overfill. 7. Install the oil fill cap and dipstick firmly in place.
Fuel System Maintenance Inspecting Fuel Lines and Connections Service Interval: Every 400 hours Check the fuel lines and connections every 400 operating hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections. Figure 31 1. Center electrode insulator 2. Side electrode 3. Air gap (not to scale) Replacing the Fuel Filter Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced.
Replacing the Bulbs Electrical System Maintenance The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. Replacing the Fuses There are 3 fuses in the electrical system. They are located beneath the dash on the driver’s side (Figure 33). Auxillary (Open) 30 A Ignition System/Horn 10 A Headlights 15 A Power Point 20 A Always all enough time to for the bulbs to cool before replacing them. Use care whenever handling the bulb.
2 Important: Do not jump start the vehicle. G009198 Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. 1 6 Voltage: 12 volt with 280 cold cranking Amps @ 0 degrees F (-18 degrees C). 3 5 4 Removing the Battery Figure 34 1. Headlight 2.
5. Remove the fasteners securing the battery hold down. Remove the hold down and retain all parts. The best time to add distilled water to the battery is just before you operate the machine. This lets the water mix thoroughly with the electrolyte solution. 6. Remove the battery from the holder box. 1. Clean the top of the battery with a paper towel. Installing the Battery 2. Remove the filler caps from the battery and slowly fill each cell with distilled water until the level is up to the fill line.
Drive System Maintenance Checking and Adjusting Neutral Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 35). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral shift lever operates the transaxle neutral correctly: 1. Set the shift lever into the Neutral position. 2.
Adjusting the Suspension G009235 1 2 3 Figure 38 1. Tire center line-back 2. Tire center line-front 2. If the measurement does not fall within the specified range (refer to the dimensions and parameters at the beginning of this procedure), loosen the jam nuts at both ends of the tie rods (Figure 39). Figure 37 1. Shock absorber 3. Axle center line 2.
Note: Dispose of the used oil at a certified recycling center. Figure 40 1. Cover 2. Bolts 4. Thoroughly clean the inside of the cover and the inner workings of the clutch using compressed air. Figure 42 1. Drain plug 2. Level indicator hole 3. Fill the reservoir (Figure 43) with approximately 1-1/2 qt. (1.4 liters) of SAE 10W30 motor oil or until the oil level is at the bottom of the level indicator hole (Figure 42).
Cooling System Maintenance Brake Maintenance Cleaning the Engine Cooling Areas Service Interval: Every 100 hours Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety.
Belt Maintenance Servicing the Drive Belt Checking the Drive Belt Service Interval: After the first 8 hours Every 200 hours Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. Figure 44 1. Brake fluid reservoir 2. Minimum line Adjusting the Parking Brake 1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. Check the parking brake adjustment every 200 hours.
Cleaning Washing the Vehicle The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. Important: Pressurized water is not recommended when washing the machine. It may damage the electrical system, loosen important decals, or wash away necessary grease at friction points. Avoid excessive use of water, especially near the control panel, engine, and battery. Figure 47 1. Primary drive clutch housing 2. Drive belts 3.
Storage Important: Do not store stabilizer/conditioned gasoline over 90 days 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 9. Remove the spark plugs and check their condition; refer to Changing Spark Plugs in the Engine Maintenance section in Maintenance. 2. Clean dirt and grime from the entire machine, including the outside of the engine’s cylinder head fins and blower housing. 10.
PK R 3 4 40 Y G009199 Electrical Schematic (Rev.
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Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
