Form No. 3389-273 Rev B Workman® MD and MDX Utility Vehicle Model No. Model No. Model No. Model No. 07266TC—Serial No. 315000001 and Up 07273—Serial No. 315000001 and Up 07273TC—Serial No. 315000001 and Up 07279—Serial No. 315000001 and Up G014966 Register at www.Toro.com.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Servicing the Carbon Canister ..................................36 Electrical System Maintenance ....................................37 Servicing the Battery...............................................37 Replacing the Fuses ................................................39 Maintaining the Headlights ......................................39 Drive System Maintenance .........................................41 Maintaining the Tires ..............................................
Safety • This machine is designed to carry only you, the Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
Supervisor’s Responsibilities – Sit on operator’s seat and ensure that the parking brake is engaged. – Keep your foot on the brake. – Rotate the On/Off switch to the On position. • Make sure operators are thoroughly trained and familiar • with the Operator’s Manual and all labels on the vehicle. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for the safe operation of the machine).
Operating on Hills – Always watch out for and avoid low overhangs such as tree limbs, door jambs, over head walkways, etc. Make sure there is enough room over head to easily clear the machine and your head. WARNING Operating the machine on a hill may cause tipping or rolling of the machine, or the engine may stall and you could lose headway on the hill. This could result in personal injury. – If you are ever unsure about the safe operation of the machine, stop your work and ask your supervisor.
Operating on Rough Terrain • Be aware that heavy loads increase your stopping distance and reduce your ability to turn quickly without tipping over. WARNING • The rear cargo space is intended for load carrying Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries. purposes only, not for passengers. • Never overload your machine. The name plate (located under the middle of the dash) shows the load limits for the machine.
Models 07273 and 07273TC • If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor. • To be sure of optimum performance and safety, always Sound Power purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this machine in any manner may affect the operation, performance, durability of the machine, or its use may result in injury or death.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117-5001 7. Horn 1. Warning—read the Operator's Manual. 2. Collision hazard—do not operate the vehicle on public streets, 8. Hour meter roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 9. Headlights 4. Falling hazard—do not allow children to operate the vehicle. 10. Power—Off 5.
112-3325 99-7345 4. Headlights, 15A 1. Read the Operator's Manual for fuse information. 2. Lift/gate, 30A 1. Warning—read the Operator's Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 5. Machine fuse, 20A 3. Horn/power point, 10A 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine. 115-2412 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Models 07266TC and 07273TC). 2 No parts required – Check the fluid levels and tire air pressure.
• Fill out the registration card. 6. Align the lock tabs of the center cover to the openings in the steering wheel and press the cover into the wheel until the locks tabs snap into place (Figure 3). • Complete the Predelivery Inspection Form. • Review the Certificate of Quality. 2 Checking the Fluid Levels and Tire Air Pressure No Parts Required Procedure 1. Check the engine oil level before and after the engine is first operated; refer to Checking the Engine-Oil Level (page 19). 2.
Product Overview Figure 4 1. Hood latch 3. Cargo box 5. Gear shift selector 2. Parking brake handle 4. Towing tongue 6. Fuel cap Controls 7. Cargo box lever Accelerator Pedal Use the accelerator pedal (Figure 5) to vary ground speed of the machine. Pressing down the accelerator pedal starts the engine. Pressing the pedal farther increases ground speed. Releasing the pedal will slow the machine, and the engine will stop running. Note: The maximum forward speed is 26 km/h (16 mph).
Choke Control The choke control is located below and to the right of the operator's seat. Use the choke to help start a cold engine by pulling the choke control outward (Figure 6). After the engine starts, adjust the choke to keep the engine running smoothly. As the engine warms up, push in the choke control to the Off position. Figure 7 1. Horn Button (Models 07266TC and 07273TC) 2. Hour meter 5. Power point 3. Light switch 6. On/Off switch Light Switch Figure 6 1. Choke control 4.
On/Off Switch Passenger Hand Holds The On/Off switch (Figure 7), is used to run and stop the engine, and has two positions: On and Off. Rotate the key clockwise to the On position to run the engine to operate the machine. When the machine is stopped, rotate the key counterclockwise to the Off position to shut off the engine. Remove the key from the On/Off switch when you leave the machine. The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9).
Specifications Note: Specifications and design are subject to change without notice. Type Model: 07266TC and 07279 Base weight Dry 544 kg (1200 lb) Rated capacity (on level ground) 567 kg (1250 lb) total, including 90.7 kg (200 lb) operator and 90.7 kg (200 lb) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments 749 kg (1650 lb) total, including 90.7 kg (200 lb) operator and 90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. 2 3 Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. 1 Operating the Cargo Box g014860 Raising the Cargo Box Figure 10 WARNING 1. Latch lever 2. Prop rod Driving the machine with the cargo box raised may cause the machine to tip or roll easier.
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up on the finger pulls at the back panel of the tail gate (Figure 11). Figure 12 3. Use a short, shaking motion to rotate the tailgate back and forth several times (Figure 12). Note: This action will help move material away from the hinge area 4. Lower the tailgate and check for material remaining in the hinge area. 5. Repeat steps 1 through 4 until the material is removed from the hinge area. 6.
Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose parts, and other wear and damage. If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the machine out for the day. Your supervisor may want you to check other items on a daily basis, so ask him or her about additional operator’s responsibilities. Checking the Brake Fluid Level Figure 14 1.
2. Raise the cargo box; refer to Raising the Cargo Box (page 17). 3. Use a rag to clean around the fill spout (Figure 16) so that dirt cannot fall into the spout and damage the engine. Figure 17 1. Move the machine to a level surface. 2. Raise the cargo box; refer to Raising the Cargo Box (page 17). Figure 16 3. Use a rag to clean around the oil dipstick and fill cap (Figure 18) so that dirt cannot fall into the dipstick tube or oil-filler neck and damage the engine. 1. Oil dipstick and fill spout 4.
Checking the Tire Air Pressure DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Never fill the fuel tank inside an enclosed trailer. • Do not fill the fuel tank completely full. Add fuel to the fuel tank until the level is 1 inch (25 mm) below the bottom of the filler neck.
Stopping the Machine Important: When stopping the machine on an incline, use the service brakes to stop the machine and set the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can damage the machine. 1. Remove your foot from the accelerator pedal ( Accelerator Pedal (page 13)). 2. Slowly press the brake pedal ( Brake Pedal (page 13)) to apply the service brakes until the machine comes to a complete stop.
Loading the Cargo Box down hill, when suddenly changing speed or stopping, or when driving over tough surfaces. Use the following guidelines when loading the cargo box and operating the machine: The capacity of the cargo box is 0.37 m3 (13 ft3). The amount (volume) of material that can be placed in the box without exceeding the load ratings of the machine can vary greatly depending on the density of the material.
Transporting the Machine 2. Affix a tow line to the tongue at the front of the machine’s frame (Figure 21). Use a trailer to move the machine a long distance. Make sure that the machine is securely bound to the trailer. Refer to Figure 22 and Figure 21 for the location of the tie-down points on the machine. 3. Put the transmission of the machine in neutral and release the parking brake; refer to Gear-shift Selector (page 14) and Parking Brake Lever (page 13).
Maintenance Note: Looking for an Electrical Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt. • Check the tension of the starter-generator belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently.
Lubrication Closing the Hood 1. Gently lower the hood onto the chassis. Greasing the Machine 2. Secure the hood by aligning the rubber latches onto the latch anchors at each side of the hood (Figure 25). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: Number 2 general-purpose, lithium-based grease 1.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 28). Figure 29 1. Caliper bracket (brake assembly) 3. Flange-head bolts (3/8 x 1 inch) 2. Spindle 4. Remove the dust cap from the hub (Figure 30). Figure 28 1. Lug nut 3. Hub 2. Wheel 3.
8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 32). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 32). 10. Repeat steps 1 through 9 to the bearings for the other hub. Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 33). Figure 31 1. Hub and rotor assembly 2. Spindle 7. Wipe clean the spindle with a rag. 8.
Engine Maintenance Servicing the Air Filter Service Interval: Every 100 hours Replace the air filter element sooner if it dirty or damaged. After the first 200 hours Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Figure 34 1. Dust cap Checking the Air Filter 3. Cotter pin 1. Raise the cargo box and secure it with the prop rod; refer to Raising the Cargo Box (page 17). 2. Nut retainer 2.
2. Remove the rubber outlet valve from the cover, clean the cavity, and replace the outlet valve. 3. Insert the air-filter element into air-filter housing (Figure 36). Note: Ensure that the filter is sealed properly by applying pressure to the outer rim of the filter when installing it. Do not press on the flexible center of the filter. 4. Align the air-cleaner cover with the air-cleaner housing (Figure 36). 5. Secure the cover to the housing with the latches (Figure 36). Figure 36 1.
Servicing the Engine Oil Service Interval: After the first 25 hours Every 100 hours (Change the oil twice as often during special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions.) Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Figure 38 Changing the Oil (Models 07266TC and 07279) 1. Engine-oil-drain plug 3. Primary drive clutch 2.
Note: Allow the oil to completely drain from the engine. 12. Connect the battery, and lower the cargo box; refer to Connecting the Battery (page 38) and Lowering the Cargo Box (page 17). 7. Install the drain plug and seal and torque the drain plug to 17.6 N-m (13 ft-lb). Changing the Oil (Models 07273 and 07273TC) 8. Clean around the oil dipstick, fill cap, and filler neck, and remove the dipstick (Figure 42). Oil Type: Detergent oil (API service SL or higher) Crankcase Capacity: 1.4 L (1.
3. Apply a light coat of clean oil to the gasket of the new oil filter. 4. Thread the new filter onto the filter adapter until the gasket contacts the mounting plate, then tighten the filter an additional 1/2 to 3/4 turn further (Figure 41). Note: Do not overtighten the oil filter. 5. Fill the crankcase with the specified oil; refer to Figure 40 in Changing the Oil (Models 07273 and 07273TC) (page 34). 6. Start and run the engine to check for oil leaks. Figure 43 7. Stop the engine and check the oil level.
Servicing the Carbon Canister Fuel System Maintenance Checking the Air Filter for the Carbon Canister Inspecting Fuel Lines and Connections Service Interval: After the first 50 hours Every 200 hours Service Interval: Every 400 hours/Yearly (whichever comes first) Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 45).
Electrical System Maintenance Servicing the Battery Battery voltage: 12 volt with 300 cold cranking amps at -18° C (0° F). WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 46 1. Carbon-canister Filter 2. Carbon canister 3. Hose 4.
Installing the Battery WARNING Battery terminals or metal tools could short against metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 1. Align the battery to the battery tray of the machine (Figure 47). • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the vehicle. 2. Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 47).
Replacing the Fuses CAUTION Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard. There are 3 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 48). Auxillary (Open) 30 A Ignition System/Horn 10 A Headlights 15 A Power Point 20 A Head light lamps should be handled without touching the clear quartz, either by using a clean paper towel or carefully holding the base.
Replacing the Headlight Adjusting the Headlights 1. Disconnect the battery; refer to Disconnecting the Battery (page 37). Use the following procedure to adjust the headlight beam position whenever a headlight assembly is replaced or removed. 2. Open the hood; refer to Closing the Hood (page 28). 1. Turn the starter key to the On position, and turn on the headlights. 3. Disconnect the electrical connector for the harness from the connector of the lamp assembly (Figure 50). 2.
Drive System Maintenance Maintaining the Tires 1 Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. 1. Inspect the tires an rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. 2 2. Torque the wheel-lug nuts to 61 to 88 N-m (45 to 65 ft-lb).
3 Figure 54 1. Jam nut 1 2. Tie rod 8. Rotate both tie rods to move the front of the tire inward or outward. 2 9. Tighten the tie rod jam nuts when the adjustment is correct. G014994 Figure 52 1. Shock-absorber spring 10. Ensure that there is full travel of the steering wheel in both directions. 3. Spring length 2. Collar 4. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. Checking the Transaxle Oil Level 5.
Changing the Transaxle Oil Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Position the vehicle on a level surface, set the parking brake, rotate the On/Off switch to the Off position, and remove the key. Figure 57 2. Wipe the area around the fill and drain plugs clean with a rag (Figure 56). 1. Oil fill 8. Install and tighten the fill plug and gasket into the fill-plug hole of the transmission (Figure 56).
Maintaining the Primary-Drive Clutch Service Interval: Every 400 hours/Yearly (whichever comes first) CAUTION The dust in the clutch will become airborne and could damage your eyes or you could inhale it causing breathing difficulties. Wear safety goggles and a dust mask or other eye and respiratory protection when performing this procedure. Figure 58 1. Neutral bracket 1. Raise and latch the cargo box; refer to Raising the Cargo Box (page 17). 2. Locknuts 2.
Cooling System Maintenance Brake Maintenance Cleaning the Engine Cooling Areas Service Interval: Every 100 hours Inspecting the Brakes Brakes are a critical safety component of the machine. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. • Inspect the brake shoes for wear or damage. If the lining (brake pad) thickness is less than 1.6 mm (1/16 inch), the brake shoes should be replaced.
Adjusting the Brake Cables 1. Remove the hand grip from the parking brake (Figure 61). 2. Loosen the set screw (Figure 61) securing the brake-adjustment knob to the parking-brake lever, release the parking brake, and loosen the brake-adjustment knob. C. Rotate the brake-adjustment knob (Figure 61) until a force of 133 to 156 N-m (30 to 35 ft-lb) is required to set the parking-brake lever. D.
Belt Maintenance 7. Lower the cargo box; refer to Lowering the Cargo Box (page 17). Servicing the Drive Belt Checking the Drive Belt Adjusting the Starter-Generator Belt Service Interval: After the first 8 hours Service Interval: After the first 8 hours Every 200 hours Every 200 hours 1. Park the machine on a level surface, set the parking brake, rotate the On/Off switch to the Off position, and remove the key. 1. Raise the cargo box; refer to Raising the Cargo Box (page 17). 2.
Chassis Maintenance Cleaning Adjusting the Cargo-Box Latches Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used when washing the machine, however the hood will loose some of its luster. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the vehicle. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis.
Storage 10. With the spark plugs removed from the engine, pour 2 tablespoons of engine oil into the spark plug hole. 1. Position the machine on a level surface, set the parking brake, rotate the On/Off switch to the Off position, and remove the key. 11. Use the electric starter to crank the engine and distribute the oil inside the cylinder. 12. Install the spark plug(s) and tighten it to recommended torque; refer to Checking and Replacing the Spark Plug (page 35). 2.
Notes: 50
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
