Form No. 3382-400 Rev B Workman® MDE Utility Machine Model No. 07299—Serial No. 314000001 and Up Model No. 07299TC—Serial No. 314000001 and Up G015454 Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Contents Brake Maintenance ....................................................33 Checking the Brake-fluid Level .................................33 Inspecting the Brakes..............................................33 Adjusting the Parking Brake .....................................33 Cleaning ...................................................................34 Washing the Machine ..............................................34 Storage ....................................................................
Safety • Never operate the machine when under the influence of drugs or alcohol. Even prescription drugs and cold medicines can cause drowsiness. Improper use or maintenance by the operator or owner can result in injury. To reduce potential injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
• • – Watch for holes or other hidden hazards. – Use extra caution when operating the machine on wet surfaces, in adverse weather conditions, at higher speeds, or with a full load. Stopping time and distance will increase with a full load. – Avoid sudden stops and starts. Do not go from reverse to forward or forward to reverse without first coming to a complete stop. – Slow down before turning.
• Use extra caution if the load exceeds the dimensions of on level ground. If the machine must be stopped, avoid sudden speed changes, which may initiate tipping or rolling of the machine. Do not slam on the brakes when rolling backward, as this may cause the machine to overturn. the box and when handling off-center loads that cannot be centered. Keep loads balanced and secure to prevent them from shifting. • Always secure loads so that they do not shift.
• • • • • • • • – Do not smoke near the batteries. – Never use an open flame to check the level or leakage of battery electrolyte. Use caution when handling and working around electrolyte. The sulfuric acid in electrolyte can burn skin and damage clothing. Furthermore, it can be emitted as a gas that can damage your lungs. – Wear proper eye, hand, and face protection. – Do not lean over the batteries at any time. – Avoid breathing in battery fumes.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-3310 1. Warning—read the Operator's Manual. 10. Light on, OK 2. Collision hazard—do not operate the vehicle on public streets, 11. Light blinking, read the Operator's Manual. roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 12. Cargo bed lift 4.
104-7207 1. Poison hazard—read the Operator's Manual. 2. Explosion hazard—no fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 107-0257 1. Battery schematic 115-2412 1. Warning—read the Operator's Manual; no storage. 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator's Manual. 99-7350 107-0295 1. Maximum tongue weight is 50 lb (23 kg); maximum trailer weight is 400 lb (181 kg). 1.
Battery Symbols Some or all of these symbols are on your battery 115–7621 1. Read the Operator’s Manual for information on fuses. 2. Electrical power/accessories — 10A 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (model 07299TC only). 2 Battery hold down Battery hold-down rod Battery cables Battery-tray pads Battery pad Flange nut (3/8 inch) Battery-terminal-protector spray 2 2 7 4 1 2 1 Install the batteries (model 07299TC only). No parts required – Check the tire pressure. No parts required – Set the charger voltage (model 07299TC only).
3. Remove the adhesive strip from the back of the battery pad and install it onto the front inside face of the rear frame (Figure 5). 2 Note: The pad should be approximately 6 mm (1/4 inch) below the bottom edge of the upper set of cutout holes (Figure 5).
3 Checking the Tire Pressure No Parts Required Procedure Check the tire pressure every 8 hours or daily to ensure proper levels. The air pressure range in the front and rear tires is 55 to 152 kPa (8 to 22 psi). The air pressure needed is determined by the payload carried. Lower air pressure will provide less compaction, a smoother ride, and fewer tire marks. Lower pressure should not be used for heavy payloads at high speeds. Figure 6 5.
4 5 Setting the Charger Voltage (model 07299TC only) Reading the Manual and Viewing the Safety Video No Parts Required Parts needed for this procedure: 1 Operator's Manual 1 Parts Catalog Important: The incorrect voltage setting on the battery charger can impair function and damage the charger. 1 Safety training material 1 Registration card Always make sure that the charger voltage setting matches the voltage used to power the charger.
Product Overview 2 3 1 4 5 G015455 6 Figure 8 1. Hood strap 3. Cargo box 5. Charging receptacle 2. Parking brake 4. Cargo box release lever 6. Towing tongue Controls engine rpm and ground speed. Releasing the pedal decreases the engine speed and ground speed of the machine. Brake Pedal The brake pedal is used to apply service brakes to stop or slow the machine (Figure 9). CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Machine-status Light the key clockwise to the On position to operate the machine and accessories. After stopping the machine, rotate the key counterclockwise to the Off position. Remove the key when leaving the machine. The machine contains a computer that monitors the state of the machine electrical systems. This computer communicates the status of the machine to you through the machine-status light.
Passenger Hand Holds 2 1 The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 12). G009193 Figure 12 1. Hip restraint 2. Passenger hand hold Specifications Note: Specifications and design are subject to change without notice. Base weight 726 kg (1600 lbs) Base weight without Batteries 765 kg (1025 lbs) Rated capacity (on level ground) 545 kg (1200 lbs) total—including a 90.7 kg (200 lbs) operator and a 90.
Operating the Machine Operation 1. Disconnect the battery charger. 2. Sit in the operator's seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. 3. Move the machine-direction switch to the desired position. Note: Determine the left and right sides of the machine from the normal operating position.
Using the Battery System Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity. When your batteries are fully charged, the battery meter will have 10 bars showing from left to right (Figure 14). A battery is a perishable item that has a limited lifetime (Figure 13). When a battery is new, it requires a break-in period to establish efficient electrical production. This break in period usually requires 20 to 50 discharge/charge cycles.
bars, especially on a regular basis, will reduce the life of the batteries. 2 3 1 g014860 Figure 16 Figure 17 1. Battery icon 1. Latch lever 2. Prop rod 2. Warning light—flashing Operating the Cargo Box 3. Detent slot Lowering the Cargo Box Raising the Cargo Box WARNING The weight of the box may be heavy. Hands or other body parts could be crushed. WARNING Driving the machine with the cargo box raised may cause the machine to tip or roll easier.
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up on the finger pulls at the back panel of the tail gate (Figure 18). Figure 19 3. Using a short, shaking motion to rotate the tailgate back and forth several times (Figure 19). Note: This action will help move material away from the hinge area 4. Lower the tailgate and check the hinge areas for remaining material that is in the hinge area. 5. Repeat steps 1 through 4 until the material is removed from the hinge area. 6.
Wood 721 kg/m3 (45 lb/ft3) Full Bark 721 kg/m3 (45 lb/ft3) Full Earth, packed 1602 kg/m3 (100 lb/ft3) 1/2 Full CAUTION Loose seats may fall off of the vehicle and trailer when transporting the machine, and the seats may land on another vehicle or obstruct the roadway. Remove the seats or make sure that the seats are securely fastened to the coupling in the seat shroud.
Towing a Machine The machine is capable of pulling trailers. 2 types of tow hitches are available for the machine, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading can cause poor performance or damage to the brakes, axle, motor, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 100 hours • Perform the guidelines for breaking in a new machine guidelines. Before each use or daily • Check the tire pressure. • Charge the batteries. • Check the brake-fluid level. Every 25 hours • Clean the batteries. • Check the battery electrolyte level.
CAUTION If you leave the key in the On/Off switch, someone could accidently start the machine and seriously injure you or other bystanders. Remove the key from the On/Off switch and disconnect a battery cable before you do any maintenance. Premaintenance Procedures Maintaining the Machine under Special Operating Conditions Figure 23 If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. 1.
Lubrication Accessing the Hood 1. Release the rubber straps on both sides of the hood (Figure 25). Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the machine for heavy-duty operations. Grease Type: Number 2 General Purpose Lithium-Base Grease Adding Grease Service Interval: Every 100 hours 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or the bushing. 2.
Charging the Batteries Electrical System Maintenance Service Interval: Before each use or daily A charger is supplied with the machine. Always keep the charger in a dry location. For maximum battery life, charge the batteries whenever you are not using the machine. Depending on how discharged the batteries are, it may take up to 16 hours to charge the batteries to full capacity.
7. Add just enough distilled water to bring the electrolyte level to 3 mm (1/8 inch) below the bottom of each fill well (Figure 28). Figure 29 Figure 28 1. Battery plates 3. Electrolyte level 2. Filler cap 4. Battery terminal 3. Remove the long, red, main positive lead running from the bank of batteries to the machine from the battery post (Figure 29). Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration may result.
Storing the Batteries CAUTION Charge the batteries fully before placing the machine into storage. Plug the charger into a wall outlet while the machine and batteries are in storage. Leave the charger plugged into a wall outlet and charging receptacle during storage to ensure that the batteries stay charged and do not freeze; otherwise, charge the batteries at least once every 3 months.
Replacing the Headlight Drive System Maintenance When removing or replacing the headlight assembly, disconnect the wiring harness to the bulb assembly if the bulb is to be removed with the lamp. Inspecting the Tires 1. Remove the speed clips and washers securing the headlight in place. Service Interval: Every 100 hours Note: Retain all of the parts. Every 100 hours 2. Remove the headlight assembly by moving it forward through the opening in the front bumper (Figure 31).
1 3 1 2 2 G014994 Figure 33 1. Shock-absorber spring 3. Spring length 2. Collar g014968 Figure 32 Left, front wheel shown from the front; the angle is exaggerated for illustrative purposes 4. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. 1. Measure here 2. Measure here—should be 2.3 mm (0.09 inch) larger than the measurement at 1 5.
Changing the Transaxle Oil Service Interval: Every 800 hours Oil type: 10W30 (SAE SJ or higher) Oil capacity: 1.9 L (2 US qt) 1. Align a drain pan under the drain plug (Figure 36). 2. Remove the fill plug and the seal (Figure 36). Figure 35 1. Jam nut Note: Retain the fill plug and seal for installation in step 6. 2. Tie rod 3. Remove the drain plug and the seal, and allow the oil to drain completely (Figure 36). 8. Rotate both tie rods to move the front of the tire inward or outward.
Brake Maintenance Adjusting the Parking Brake Service Interval: Every 200 hours Checking the Brake-fluid Level 1. Pry the rubber cover off the parking brake. Service Interval: Before each use or daily 2. Loosen the set screw securing the knob to the parking-brake lever (Figure 38). The brake-fluid reservoir is filled and shipped from the factory with DOT 3 brake fluid. Check the level before the machine is first started and every 8 hours or daily, thereafter. 1.
Cleaning Storage Washing the Machine 1. Position the machine on a level surface, set the parking brake, stop the machine, and remove the key. Wash the machine as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine.
Troubleshooting Machine Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning properly. 1. None 1 flash 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 2 flashes 1. The accelerator pedal was pressed when the On/Off key was turned. 1.
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International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
The Toro General Commercial products Guarantee Electric Workman A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
