Operator's Manual

ReplacingtheHeadlight
Whenremovingorreplacingtheheadlightassembly,
disconnectthewiringharnesstothebulbassemblyifthebulb
istoberemovedwiththelamp.
1.Removethespeedclipsandwasherssecuringthe
headlightinplace.
Note:Retainalloftheparts.
2.Removetheheadlightassemblybymovingitforward
throughtheopeninginthefrontbumper(Figure31).
3.Installthenewheadlightthroughtheopeninginthe
bumper(Figure31).
4.Ensurethattheadjustmentpostsarelinedupwiththe
holesinthemountingbracketinthebumper.
5.Securetheheadlightassemblywiththewashersand
speedclipsremovedpreviously.
6.Attachtheheadlighttothewireharnessremoved
previously.
7.Adjusttheheadlightstodirectthebeamstothedesired
position.
AdjustingtheHeadlights
Usethefollowingproceduretoadjusttheheadlightbeam
positionwheneveraheadlightassemblyisreplacedor
removed.
1.TurnthekeytotheOnpositionandturnonthe
headlights.
2.Attheheadlightassembly,usethefastenerstopivotthe
headlightassemblyandaffectthecast-beamposition.
DriveSystem
Maintenance
InspectingtheTires
ServiceInterval:Every100hours
Every100hours
Checkthetireconditionatleastevery100hoursofoperation.
Operatingaccidents,suchashittingcurbs,candamagea
tireorrimandalsodisruptwheelalignment,soinspecttire
conditionafteranaccident.
Checkthewheelstoensurethattheyaremountedsecurely.
Torquethelugnutsto61to88N-m(45to65ft-lb).
AdjustingtheFrontWheel
Toe-inandCamber
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Checkthefrontwheeltoe-inand
camber.
Important:Youwillneedtoobtaintoolnumber
TORO6010fromyourToroDistributortoperformthis
procedure.
Thetoe-inshouldbe0to6mm(0to1/4inch)andthe
cambershouldbe0+1/2degree,i.e.,thebottomofthewheel
rimsangledin2.3mm(0.09inch)morethanthetop,withthe
followingparameters:
Checkthetirepressuretoensurethatthefronttiresare
inatedto82kPa(12psi).
Either,addweighttothedriver'sseatequaltotheaverage
operatorwhowillrunthemachine,orhaveanoperator
sitontheseat.Theweightoroperatormustremainon
theseatforthedurationoftheprocedure.
Onalevelsurface,rollthemachinestraightback2to3
m(6to10ft)andthenstraightforwardtotheoriginal
startingposition.Thiswillallowthesuspensiontosettle
intotheoperatingposition.
Measurethetoe-inwiththewheelsfacingstraightahead.
1.Tocheckthecamber,placea90degreesquareonthe
groundwiththeverticaledgetouchingthefaceofthe
tire(Figure32).
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