Form No. 3397-167 Rev B Workman® MDE Utility Vehicle Model No. 07299—Serial No. 315000001 and Up Model No. 07299TC—Serial No. 315000001 and Up G015454 Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Figure 1 1. Model and serial number location Introduction Model No. The machine is designed primarily as an off-road vehicle and is not intended for extensive use on public roads.
Contents Changing the Transaxle Oil ......................................38 Brake Maintenance ....................................................39 Inspecting the Brakes..............................................39 Adjusting the Parking-Brake Handle..........................39 Adjusting the Brake Cables ......................................39 Chassis Maintenance ..................................................40 Adjusting the Cargo-Box Latches..............................40 Cleaning ..............
Safety • This machine is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.
Operation – Watch out for traffic when near or crossing roads. Always yield the right of way to pedestrians and other vehicles. Always signal your turns or stop early enough so other persons know what you plan to do. Obey all traffic rules and regulations. • The operator and passenger should remain seated • • • whenever the vehicle is in motion. The operator should keep both hands on the steering wheel, whenever possible, and the passenger should use the hand holds provided.
Operating on Hills Operating on Rough Terrain WARNING WARNING • Do not accelerate quickly or slam on the brakes when backing down a hill, especially with a load. Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries. • Reduce your speed when operating on rough terrain and near curbs. • Grip the steering wheel loosely around the perimeter keeping thumbs up and out of the way of the steering wheel spokes.
• Be aware that heavy loads increase your stopping distance • • and reduce your ability to turn quickly without tipping over. The rear cargo space is intended for load carrying purposes only, not for passengers. Never overload your machine. The name plate (located under the middle of the dash) shows the load limits for the machine. Never overfill attachments or exceed the machine maximum gross machine weight (GVW); refer to Specifications (page 19).
Sound Pressure manufacturers could be dangerous. Altering this machine in any manner may affect the operation, performance, durability of the machine, or its use may result in injury or death. Such use could void the product warranty of The Toro® Company. This unit has a sound pressure level at the operator’s ear of 68 dBA, which includes the Uncertainty Value (K) of 1 dBA. Hand-arm Vibration • This machine should not be modified without authorization from The Toro® Company.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-3310 1. Warning—read the Operator's Manual. 10. Light on, OK 2. Collision hazard—do not operate the vehicle on public streets, 11. Light blinking, read the Operator's Manual. roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 12. Cargo bed lift 4.
4-7207 1. Poison hazard—read the Operator's Manual. 2. Explosion hazard—no fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 107-0257 1. Battery schematic 115-2412 1. Warning—read the Operator's Manual; no storage. 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator's Manual. 99-7350 107-0295 1. Maximum tongue weight is 23 kg (50 lb); maximum trailer weight is 181 kg (400 lb). 1.
Battery Symbols Some or all of these symbols are on your battery 115–7621 1. Read the Operator’s Manual for information on fuses. 2. Electrical power/accessories — 10A 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (model 07299TC). 2 Battery hold down Battery hold-down rod Battery cables Battery-tray pads Battery pad Flange nut (3/8 inch) Battery-terminal-protector spray 2 2 7 4 1 2 1 Install the batteries (model 07299TC). 3 No parts required – Set the charger voltage (model 07299TC only).
Note: Position the steering wheel on the shaft so that when the tires of the machine are pointed straight ahead, the cross beam of the steering wheel is horizontal and the thicker spoke of the steering wheel is pointing down. 4. Assemble the washer and lock nut threads of the steering shaft (Figure 3). 5. Torque the nut to 24-29 N-m (18-22 ft-lb). 6.
9. Connect the long, black, main negative lead between the bank of batteries and the machine (Figure 6). WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING Loose or improperly secured battery connections could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
5 Reading the Manual and Viewing the Safety Video 220 200 100 120 Parts needed for this procedure: G005241 Figure 7 1. Voltage selector 3. Switch 2. Voltage-setting window 4. Voltages by switch position 1 Operator's Manual 1 Parts Catalog 1 Safety training material 1 Registration card 1 Predelivery Inspection Form 1 Certificate of Quality 2 Key Procedure Note: Always use the appropriate power cord for the power outlet of the country or region where charging will occur.
Product Overview Figure 8 1. Hood latch 3. Cargo box 5. Gear shift selector 2. Parking brake handle 4. Towing tongue 6. Fuel cap Controls 7. Cargo box lever Accelerator Pedal The accelerator pedal (Figure 9) gives the operator the ability to vary the engine and ground speed of the machine when the transmission is in gear. Pressing the pedal increases the engine rpm and ground speed. Releasing the pedal decreases the engine speed and ground speed of the machine.
Light Switch Machine-Status Light The light switch is located to the left of the battery-discharge indicator (Figure 10). Use the light switch to turn the headlights on and off. The machine-status light is located to the right of the steering column (Figure 16). The machine contains a computer that monitors the state of the machine electrical systems. This computer communicates the status of the machine to you through the machine-status light.
Supervisor Speed-Limit Switch Passenger Hand Holds The supervisor speed-limit switch, located under the cup holder (Figure 11) has 2 positions: On and Off. Rotate the key clockwise to the On position to limit the maximum machine speed to a factory setting of 19 kph (12 mph). Rotate the key counterclockwise to the Off position to restore the maximum speed of the machine. The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 12).
Specifications Note: Specifications and design are subject to change without notice. Base weight 726 kg (1600 lb) Base weight without Batteries 765 kg (1025 lb) Rated capacity (on level ground) 545 kg (1200 lb) total—including a 90.7 kg (200 lbs) operator and a 90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury.
Checking the Tire Air Pressure Understanding and Using the Battery System Service Interval: Before each use or daily Tire Air Pressure Range: 55 to 103 kPa (8 to 22 psi) Understanding Deep-Cycle Batteries Important: Do not exceed the maximum air pressure indicated on the sidewall of the tire. The machine contains 8 deep cycle, lead-acid batteries which supply power to the motor and accessories. A deep-cycle battery is not the same as an automobile battery.
• Charge frequency—charge the batteries whenever they are not in use. Fully discharging the batteries will damage them and reduce their life. • Low water levels—if the lead plates become exposed, it may permanently damages the batteries. Perform the following to maintain the electrolyte level: – Fill the batteries with distilled water every two weeks; refer to Adding Distilled Water to the Batteries. (page 33).
Breaking in a New Machine Operating the Cargo Box Important: Perform the following steps for the first 10 hours of machine operation: • Avoid hard-braking situations for the first several hours of new machine break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). • Refer to Maintaining the Machine under Special Operating Conditions (page 28) for any special low-hour checks.
Lowering the Cargo Box 1. Use your hands to remove as much of the material from the hinge area as possible. WARNING 2. Rotate the tailgate to approximately 45° position (Figure 21). The weight of the box may be heavy. Hands or other body parts could be crushed. Keep hands and other body parts clear when lowering the box. 1. Raise the cargo box slightly by lifting up on the latch lever (Figure 19). 2. Pull the prop rod out of the detent slot (Figure 19). 3.
Material Figure 22 box when operating the machine on hills and rough terrain. • Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity) such as a stack of bricks, landscaping timbers, or fertilizer bags. Distribute the load as low as possible, making sure that the load does not reduce your ability to see behind the machine when operating it.
Transporting the Machine 1. Turn off the On/Off switch and remove the key. Important: If you tow the machine with the key in the On position, the electrical system may be damaged. For moving the machine long distances, a trailer should be used. Make sure that the machine is secured to the trailer. Refer to Figure 23 and Figure 24 for the location of the tie-down points. 2. Affix a tow line to the tongue on the front of the frame (Figure 23). CAUTION 3. Release the parking brake.
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure Before each use or daily • Check the brake-fluid level. • Check the tire pressure.
WARNING The bed must be raised to perform some routine maintenance. A raised bed can fall and injure persons that are underneath it. • Always use the prop rod to hold the bed up before working under it. • Remove any load material from the bed before working under it. CAUTION If you leave the key in the On/Off switch, someone could accidently start the machine and seriously injure you or other bystanders. Remove the key from the On/Off switch and disconnect a battery cable before you do any maintenance.
Accessing the Hood Lubrication Raising the hood Greasing the Machine 1. Lift up the handle of the rubber latches at each side of the hood (Figure 27). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: Number 2 general-purpose, lithium-base grease 1. Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing. 2.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 30). Figure 31 1. Caliper bracket (brake assembly) 3. Flange-head bolts (3/8 x 1 inch) 2. Spindle 4. Remove the dust cap from the hub (Figure 32). Figure 30 1. Lug nut 3. Hub 2. Wheel 3.
8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 34). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 34). 10. Repeat steps 1 through 9 to the bearings for the other hub. Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 35). Figure 33 1. Hub and rotor assembly 2. Spindle 7. Wipe clean the spindle with a rag. 8.
Electrical System Maintenance Maintaining the Batteries WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 36 1. Dust cap 3. Cotter pin 2. Nut retainer 9. Install the cotter pin and bend each legs around the retainer (Figure 36). 10. Install the dust cap onto the hub (Figure 36). WARNING 11.
Charging the Batteries 4. Replace the filler caps on all batteries. Service Interval: Before each use or daily 5. Charge the batteries until a full charge is achieved; refer to Charging the Batteries (page 33). A charger is supplied with the machine. Always keep the charger in a dry location. For maximum battery life, charge the batteries whenever you are not using the machine. Depending on how discharged the batteries are, it may take up to 16 hours to charge the batteries to full capacity. 6.
6. Insert the key into the KEY SWITCH and rotate the switch to the ON position. 7. Lower the cargo box, rotate the KEY SWITCH to the OFF position, and remove the key. Storing the Batteries Charge the batteries fully before placing the machine into storage. Plug the charger into a wall outlet while the machine and batteries are in storage.
Maintaining the Headlights 5. Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing (Figure 40). Replacing the Bulbs Note: Take care not to touch the halogen lamp when installing the new light bulb. CAUTION 6. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 40). The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. 7.
Drive System Maintenance 7. Secure the headlight assembly with the washers and speed clips that you removed in step 4. 8. Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 41). Maintaining the Tires 9. Adjust the headlights to direct the beams to the desired position, refer to Adjusting the Headlights (page 36). Service Interval: Every 100 hours—Check the condition of the tires and rims. Adjusting the Headlights Every 100 hours—Torque the wheel-lug nuts.
1 3 1 2 2 G014994 Figure 43 1. Shock-absorber spring 3. Spring length 2. Collar g014968 Figure 42 Left, front wheel shown from the front; the angle is exaggerated for illustrative purposes 4. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. 1. Measure here 2. Measure here—should be 2.3 mm (0.09 inch) larger than the measurement at 1 5.
Changing the Transaxle Oil Service Interval: Every 800 hours Oil type: 10W30 (SAE SJ or higher) Oil capacity: 1.9 L (2 US qt) 1. Align a drain pan under the drain plug (Figure 46). 2. Remove the fill plug and the seal (Figure 46). Figure 45 1. Jam nut Note: Retain the fill plug and seal for installation in step 6. 2. Tie rod 3. Remove the drain plug and the seal, and allow the oil to drain completely (Figure 46). 8. Rotate both tie rods to move the front of the tire inward or outward.
Brake Maintenance 4. Tighten the set screw and install the hand grip (Figure 47). Inspecting the Brakes Adjusting the Brake Cables Service Interval: Every 100 hours 1. Remove the hand grip from the parking brake (Figure 47). 2. Loosen the set screw (Figure 47) securing the brake-adjustment knob to the parking-brake lever, release the parking brake, and loosen the brake-adjustment knob. 3.
Chassis Maintenance • If you cannot adjust the brake-adjustment knob by tightening it and set the parking-brake lever with a a force of 133 to 156 N-m (30 to 35 ft-lb); perform the following: Adjusting the Cargo-Box Latches A. Loosen the rear-jam nut (Figure 48) for the threaded adjuster of the parking-brake cable 1 turn. B. Tighten the forward jam nut (Figure 48). C.
Cleaning Storage Washing the Machine 1. Position the machine on a level surface, set the parking brake, stop the machine, and remove the key. Wash the machine as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine.
Troubleshooting Machine Status Light Flash Pattern Problem Possible Cause Corrective Action The machine status light is always illuminated. 1. The system is functioning properly. 1. None The machine status light flashed 1 time. 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. The machine status light flashed 2 times.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
The Toro General Commercial products Guarantee Electric Workman A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
