Form No. 3360-791 Rev A Workman® MDE Utility Vehicle Model No. 07299—Serial No. 280000001 and Up Model No. 07299TC—Serial No. 280000001 and Up G008665 Register at www.Toro.com.
Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
Contents Adjusting the Suspension.................................... 31 Adjusting Front Wheel Toe-In ............................ 31 Checking the Transaxle Oil Level ........................ 32 Brake Maintenance ................................................. 33 Inspecting the Brakes ......................................... 33 Checking the Brake Fluid Level........................... 33 Adjusting the Parking Brake................................ 33 Cleaning .............................................
Safety • This vehicle is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.
• Always watch out for and avoid low overhangs such as tree limbs, door jambs, and over-head walkways. Make sure there is enough room over head to easily clear the vehicle and your head. the vehicle for damage. Repair all damage before commencing operation. • Before getting off of the seat: 1. Stop the movement of the vehicle. • Failure to operate the vehicle safely may result in an accident, tip over of the vehicle, and serious injury or death. Drive carefully. To prevent tipping or loss of control: 2.
Operating on Hills Operating on Rough Terrain Reduce speed and load when operating on rough terrain, uneven ground, and near curbs, holes, and other sudden changes in terrain. Loads may shift, causing the vehicle to become unstable. Operating the vehicle on a hill may cause tipping or rolling of the vehicle, or the engine may stall and you could lose headway on the hill. This could result in personal injury. We strongly recommend installing the optional ROPS Kit when operating on rough terrain.
– Keep sparks and open flames away from the batteries. cannot be centered. Keep loads balanced and secure to prevent them from shifting. • Always secure loads so that they do not shift. If a load is not secured, or you are transporting a liquid in a large container such as a sprayer, the load can shift. This shifting happens most often while turning, going up or down hills, suddenly changing speeds, or while driving over rough surfaces. Shifting loads can cause the vehicle to tip over.
following precautions and actions when charging the batteries: – Turn the vehicle On/Off switch to Off before connecting the charger to a power source. – Use only the battery charger supplied with the vehicle to charge the batteries. – Do not charge a damaged or frozen battery. – Always unplug the AC power cord from the power outlet before unplugging it from the vehicle charging receptacle to avoid sparks.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-3310 1. Warning—read the Operator’s Manual. 2. Collision hazard—do not operate the vehicle on public streets, roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 4. Falling hazard—do not allow children to operate the vehicle. 5.
4-7207 1. Poison hazard—read the Operator’s Manual. 2. Explosion hazard—no fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 107-0257 1. Battery schematic 115-2412 1. Warning—read the Operator’s Manual; no storage. 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator’s Manual. 107-0295 1.
99-7350 1. Maximum tongue weight is 50 lb (23 kg); maximum trailer weight is 400 lb (181 kg). 115-7621 1. Read the Operator’s Manual for information on fuses. 2. 10 amp fuse for the power point. 3. 10 amp fuse for the horn and headlights. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No fire, open flame, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 5. Read the Operator’s Manual. 6. Keep bystanders a safe distance from the battery.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07299TC only). 2 Battery hold down Battery hold down rod Battery cables Battery tray pads Battery pad Flange nut (3/8 inch) Battery terminal protector spray 2 2 7 4 1 2 1 Install the batteries. No parts required – Check the tire pressure. No parts required – Set the charger voltage.
3. Remove the adhesive strip from the back of the battery pad and install it to the front inside face of the rear frame as shown in Figure 5. 2 Note: The pad should be approximately 1/4 inch below the bottom edge of the upper set of cut-out holes (Figure 5).
3 Checking the Tire Pressure No Parts Required Procedure Check the tire pressure every 8 hours or daily to ensure proper levels. The air pressure range in the front and rear tires is 8-22 psi (55-152 kPa). The air pressure needed is determined by the payload carried. Lower air pressure will provide less compaction, a smoother ride, and fewer tire marks. Lower pressure should not be used for heavy payloads at high speeds. Figure 6 5.
220 200 100 120 G005241 Figure 7 1. Voltage selector 2. Voltage setting window 3. Switch 4. Voltages by switch position Always use the appropriate power cord for the power outlet of the country or region where charging will occur. Contact your Authorized Toro Dealer to obtain the correct power cord if necessary.
Product Overview Figure 8 1. Hood strap 2. Parking brake 3. Cargo box 4. Cargo box release lever Controls 5. Charging receptacle 6. Towing tongue Releasing the pedal will slow the vehicle and the motor will stop. Note: Pressing down on the pedal and holding it there before the key is turned to the On position will cause a safety interlock to engage and the machine will not operate. Release the pedal and the interlock will disengage and allow normal operation of the machine to resume.
Vehicle Status Light the vehicle. To engage the parking brake, pull back on the lever. To disengage, push the lever forward. If the vehicle is parked on a steep grade, make sure that the parking brake is applied. The vehicle contains a computer that monitors the state of the vehicle electrical systems. This computer communicates the status of the vehicle to you through the vehicle status light.
2 1 G009193 Figure 12 1. Hip restraint 2.
Specifications Note: Specifications and design are subject to change without notice. Base weight 1600 lb (726 kg) Base weight without Batteries 1025 lb (765 kg) Rated capacity (on level ground) 1200 lb (544.5 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 2. Sit in the Operator’s seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. Note: Determine the left and right sides of the machine from the normal operating position. 3. Move the vehicle direction switch button to the desired position. Think Safety First 4. Release the parking brake. Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. 5.
sulfuric acid. Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity. A battery is a perishable item that has a limited life time (Figure 13). When a battery is new, it requires a break-in period to establish efficient electrical production. This break in period usually requires 20 to 50 discharge/charge cycles. Figure 14 1. Battery/hour meter 2.
batteries lower than 2 bars, especially on a regular basis, will reduce the life of the batteries. Figure 18 1. Prop rod 2. Detent slot Figure 16 Lowering the Box 1. Battery icon 2. Warning light-flashing Operating the Cargo Box The weight of the box may be heavy. Hands or other body parts could be crushed. Raising the Box Keep hands and other body parts clear when lowering the box. Pull the prop rod out of the detent slot and lower the box until it latches into place.
2. Turn the latch post clockwise until it is snug against the latch and then tighten the nut (Figure 19). greatly depending on the density of the material. For example, a level box of wet sand weighs 1500 lb (680 kg), which greatly exceeds the load rating. 3. Repeat this procedure for the latch on the other side of the vehicle. See the table below for load volume limits with various materials: Operating the Tailgate Latches Material 1.
Avoid parking a vehicle with a trailer on a hill. If you must park on a hill, engage the parking brake and block the trailer tires. Towing at excessive speeds could cause a loss of steering control, resulting in personal injury. Never tow the vehicle faster than 5 mph (8 km/h). Towing the vehicle is a two person job. If the machine must be moved a considerable distance, transport it on a truck or trailer; refer to Transporting the Vehicle. 1. Turn off the On/Off switch and remove the key. 2.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure Before each use or daily • Check the tire pressure. • Charge the batteries. • Check the brake fluid level. Every 25 hours • Clean the batteries. • Check the battery electrolyte level. Every 100 hours • • • • • • Every 200 hours • Check the parking brake operation.
The bed must be raised to perform some routine maintenance. A raised bed can fall and injure persons that are underneath it. • Always use the prop rod to hold the bed up before working under it. • Remove any load material from the bed before working under it. Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions Figure 23 If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently.
Lubrication Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Grease Type: Number 2 General Purpose Lithium Base Grease Adding Grease Service Interval: Every 100 hours 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. Figure 25 2. Pump grease into the bearing or bushing. 3. Wipe off excess grease. 2. Raise the hood.
Electrical System Maintenance A charger is supplied with the vehicle. Always keep the charger in a dry location. For maximum battery life, charge the batteries whenever you are not using the vehicle. Depending on how discharged the batteries are, it may take up to 16 hours to charge the batteries to full capacity. Maintaining the Batteries Important: Lead-acid batteries do not develop a charge memory and do not need to be fully discharged before charging them.
Replacing Used Batteries When the vehicle begins to show a loss of range or when the length of the discharge/charge cycle is significantly reduced, the batteries are probably getting old and losing their ability to hold a charge. Take the vehicle to an Authorized Service Dealer and have them test the batteries to determine whether the batteries need to be replaced. The Dealer can then replace the batteries for you.
10. Connect the long, red, main positive lead between the bank of batteries and the vehicle (Figure 29). 11. Connect the long, black, main negative lead between the bank of batteries and the vehicle (Figure 29). 12. Torque the nuts securing all battery cables to 120 to 180 inch-lb (13.5 to 21 N-m). 13. Coat the battery terminals with Toro battery terminal protector. 14. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
Drive System Maintenance 6. Secure the bulb in place by installing the retaining ring. Turn the ring 1/4 turn clockwise to lock it in place. 7. Install the rubber boot over the ring and bulb. Inspecting the Tires 8. Connect the bulb to the electrical harness. Service Interval: Every 100 hours Replacing the Headlight Every 100 hours When removing or replacing the headlight assembly, disconnect the wiring harness to the bulb assembly if the bulb is to be removed with the lamp.
G009235 1 2 3 Figure 32 1. Tire center line-back 2. Tire center line-front Figure 34 3. Axle center line 1. Transaxle 3. If the oil level is low, add 10w30 motor oil to the check hole until it runs out the hole. 2. If the measurement does not fall within the specified range (refer to the dimensions and parameters at the beginning of this procedure), loosen the jam nuts at both ends of the tie rods (Figure 33). 4. Replace the check bolt and torque it to 15 to 20 ft-lb (20 to 27 N-m). Figure 33 1.
Brake Maintenance Inspecting the Brakes Service Interval: Every 100 hours Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: Figure 35 1. Brake fluid reservoir • Inspect the brake shoes for wear or damage. If the lining (brake pad) thickness is less than 1/16 inch (1.6 mm), the brake shoes should be replaced. 2.
Cleaning Storage Washing the Vehicle 1. Position the machine on a level surface, set the parking brake, stop the vehicle, and remove the key. The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine.
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning properly. 1. None 1 flash 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 2 flashes 1. The accelerator pedal was pressed when the On/Off key was turned. 1.
Schematics Electrical Schematic (Rev.
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Electric Workman Vehicles The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs rst.
