Form No. 3371-243 Rev B Workman® MDE Utility Vehicle Model No. 07299—Serial No. 312000001 and Up Model No. 07299TC—Serial No. 312000001 and Up G015454 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This machine is a utility vehicle intended to be used by professional, hired operators in commercial applications. It is primarily designed for the transport of implements used in such applications. This vehicle allows for the safe transport of an operator and one passenger in the identified seats. The bed of this vehicle is not suitable for any riders. Figure 2 1. Safety alert symbol This manual uses 2 other words to highlight information.
Contents Replacing the Headlights .................................... 30 Drive System Maintenance ..................................... 31 Inspecting the Tires ............................................ 31 Adjusting Front Wheel Toe-In and Camber .......................................................... 31 Checking the Transaxle Oil Level ........................ 33 Brake Maintenance ................................................. 33 Inspecting the Brakes .........................................
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
• Failure to operate the vehicle safely may result in an accident, tip over of the vehicle, and serious injury or death. Drive carefully. To prevent tipping or loss of control: 2. Set the parking brake. 3. Turn the key to Off. 4. Remove the key. – Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, unfamiliar areas, or any areas that have abrupt changes in ground conditions or elevation.
Operating on Hills changes in terrain. Loads may shift, causing the vehicle to become unstable. WARNING You can install a optional ROPS kit for operation in rough terrain. Operating the vehicle on a hill may cause tipping or rolling of the vehicle, or the batteries may run low and you could lose headway on the hill. This could result in personal injury. • Do not operate machine on excessively steep slopes.
going up or down hills, suddenly changing speeds, or while driving over rough surfaces. Shifting loads can cause the vehicle to tip over. WARNING The weight of the box may be heavy. Hands or other body parts could be crushed. – Keep hands and other body parts clear when lowering the box. – Do not dump materials on bystanders. • Never dump a loaded cargo box while the vehicle is sideways on a hill. The change in weight distribution may cause the vehicle to overturn.
Uncertainty Value (K) = 0.5 m/s² – If during charging a battery gets hot, begins emitting large amounts of gasses, or spews electrolyte, immediately disconnect the charger power cord from the power outlet. Have the vehicle serviced by an Authorized Service Dealer before using it again. Measured values were determined according to the procedures outlined in EN 1032. Maintenance • Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the vehicle.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 112-3310 1. Warning—read the Operator's Manual. 10. Light on, OK 2. Collision hazard—do not operate the vehicle on public streets, 11. Light blinking, read the Operator's Manual. roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 12. Cargo bed lift 4.
4-7207 1. Poison hazard—read the Operator's Manual. 2. Explosion hazard—no fire, open flames, or smoking. 3. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 107-0257 1. Battery schematic 115-2412 1. Warning—read the Operator's Manual; no storage. 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator's Manual. 107-0295 1.
99-7350 Battery Symbols Some or all of these symbols are on your battery 1. Maximum tongue weight is 50 lb (23 kg); maximum trailer weight is 400 lb (181 kg). 1. Explosion hazard 6. Keep bystandersa safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07299TC only). 2 Battery hold down Battery hold down rod Battery cables Battery tray pads Battery pad Flange nut (3/8 inch) Battery terminal protector spray 2 2 7 4 1 2 1 Install the batteries (Model 07299TC only). No parts required – Check the tire pressure. No parts required – Set the charger voltage (Model 07299TC only).
3. Remove the adhesive strip from the back of the battery pad and install it to the front inside face of the rear frame as shown in Figure 5. 2 Note: The pad should be approximately 1/4 inch below the bottom edge of the upper set of cut-out holes (Figure 5).
3 Checking the Tire Pressure No Parts Required Procedure Check the tire pressure every 8 hours or daily to ensure proper levels. The air pressure range in the front and rear tires is 8-22 psi (55-152 kPa). The air pressure needed is determined by the payload carried. Lower air pressure will provide less compaction, a smoother ride, and fewer tire marks. Lower pressure should not be used for heavy payloads at high speeds. Figure 6 5.
220 200 100 120 G005241 Figure 7 1. Voltage selector 3. Switch 2. Voltage setting window 4. Voltages by switch position Always use the appropriate power cord for the power outlet of the country or region where charging will occur. Contact your Authorized Toro Dealer to obtain the correct power cord if necessary.
Product Overview 2 3 1 4 5 G015455 6 Figure 8 1. Hood strap 3. Cargo box 5. Charging receptacle 2. Parking brake 4. Cargo box release lever 6. Towing tongue Controls motor. Pressing the pedal farther increases ground speed. Releasing the pedal will slow the vehicle and the motor will stop. Note: Pressing down on the pedal and holding it there before the key is turned to the On position will cause a safety interlock to engage and the machine will not operate.
Vehicle Status Light the lever. To disengage, push the lever forward. If the vehicle is parked on a steep grade, make sure that the parking brake is applied. The vehicle contains a computer that monitors the state of the vehicle electrical systems. This computer communicates the status of the vehicle to you through the vehicle status light. Always check this light when you turn the On/Off switch to the On position (Figure 14) When there are no problems and the vehicle is operational, the light is on.
Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 12). 2 1 G009193 Figure 12 1. Hip restraint 2.
Specifications Note: Specifications and design are subject to change without notice. Base weight 1600 lb (726 kg) Base weight without Batteries 1025 lb (765 kg) Rated capacity (on level ground) 1200 lb (544.5 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 2. Sit in the Operator's seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. Note: Determine the left and right sides of the machine from the normal operating position. 3. Move the vehicle direction switch button to the desired position. Think Safety First 4. Release the parking brake. Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. 5.
sulfuric acid. Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity. A battery is a perishable item that has a limited life time (Figure 13). When a battery is new, it requires a break-in period to establish efficient electrical production. This break in period usually requires 20 to 50 discharge/charge cycles. Figure 14 1. Battery/hour meter 2.
batteries lower than 2 bars, especially on a regular basis, will reduce the life of the batteries. 2 3 1 g014860 Figure 16 Figure 17 1. Battery icon 2. Warning light-flashing 1. Lever 2. Prop rod Operating the Cargo Box 2. Pull the prop rod into the detent slot, securing the box (Figure 17). Raising the Box Lowering the Box WARNING 3. Detent slot WARNING Driving the vehicle with the cargo box raised may cause the vehicle to tip or roll easier.
• Refer to the Maintenance section for any special low hour checks. • Check the front suspension positioning and adjust it if necessary; refer to Adjusting the Front Suspension in Drive System Maintenance (page 31). Loading the Cargo Box The capacity of the cargo box is 13 ft3 (0.37 m3). The amount (volume) of material that can be placed in the box without exceeding the vehicle load ratings can vary greatly depending on the density of the material.
Towing the Vehicle 200 lb (90 kg) then the maximum cargo load = 600 lb (272 kg). In case of an emergency, the vehicle can be towed for a short distance. However, we do not recommend this as a standard procedure. To provide adequate braking and traction, always load the cargo box when trailering. Do not exceed the GTW or GVW limits. WARNING Avoid parking a vehicle with a trailer on a hill. If you must park on a hill, engage the parking brake and block the trailer tires.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure Before each use or daily • Check the tire pressure. • Charge the batteries. • Check the brake fluid level. Every 25 hours • Clean the batteries. • Check the battery electrolyte level. Every 100 hours • • • • • • Every 200 hours • Check the parking brake operation.
WARNING The bed must be raised to perform some routine maintenance. A raised bed can fall and injure persons that are underneath it. • Always use the prop rod to hold the bed up before working under it. • Remove any load material from the bed before working under it. Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions Figure 22 If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. 1.
Lubrication 2. Raise the hood. 3. Lower the hood to close and use rubber retaining straps to secure the hood. Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Grease Type: Number 2 General Purpose Lithium Base Grease Adding Grease Service Interval: Every 100 hours 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. 2.
Electrical System Maintenance charge the batteries whenever you are not using the vehicle. Depending on how discharged the batteries are, it may take up to 16 hours to charge the batteries to full capacity. Maintaining the Batteries Important: Lead-acid batteries do not develop a charge memory and do not need to be fully discharged before charging them. Fully discharging the batteries may damage them.
Replacing Used Batteries DANGER • Fill the batteries where clean water is always available for flushing the skin. When the vehicle begins to show a loss of range or when the length of the discharge/charge cycle is significantly reduced, the batteries are probably getting old and losing their ability to hold a charge. Take the vehicle to an Authorized Service Dealer and have them test the batteries to determine whether the batteries need to be replaced. The Dealer can then replace the batteries for you.
10. Connect the long, red, main positive lead between the bank of batteries and the vehicle (Figure 28). 11. Connect the long, black, main negative lead between the bank of batteries and the vehicle (Figure 28). 12. Torque the nuts securing all battery cables to 120 to 180 inch-lb (13.5 to 21 N-m). 13. Coat the battery terminals with Toro battery terminal protector. 14. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
Drive System Maintenance 7. Install the rubber boot over the ring and bulb. 8. Connect the bulb to the electrical harness. Replacing the Headlight Inspecting the Tires When removing or replacing the headlight assembly, disconnect the wiring harness to the bulb assembly if the bulb is to be removed with the lamp. Service Interval: Every 100 hours Every 100 hours 1. Remove the speed clips and washers securing the headlight in place. Retain all parts.
1 3 1 2 2 G014994 Figure 32 1. Shock absorber spring 3. Spring length 2. Collar g014968 Figure 31 Left, front wheel shown from the front; the angle is exaggerated for illustrative purposes B. On a level surface, roll the vehicle straight back 6 to 10 ft (2 to 3 m) and then straight forward to the original starting position. 1. Measure here 2. Measure here—should be 0.09 inch (2.3 mm) larger than the measurement at 1 C.
Brake Maintenance Inspecting the Brakes Service Interval: Every 100 hours Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: Figure 34 1. Jam nut 2. Tie rod 5. Rotate both tie rods to move the front of the tire inward or outward. • Inspect the brake shoes for wear or damage.
Cleaning Washing the Vehicle The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. Important: Pressurized water is not recommended when washing the machine. It may damage the electrical system, loosen important decals, or wash away necessary grease at friction points. Avoid excessive use of water, especially near the control panel, motor, and batteries. Figure 36 1. Brake fluid reservoir 2.
Storage 1. Position the machine on a level surface, set the parking brake, stop the vehicle, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning properly. 1. None 1 flash 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 2 flashes 1. The accelerator pedal was pressed when the On/Off key was turned. 1.
Schematics Electrical Schematic (Rev.
Notes: 38
Notes: 39
The Toro General Commercial products Guarantee Electric Workman A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
